Manual Button Battery Sealing Machine for Battery Sealing

KINTEK specializes in lab press machines (automatic lab press, lab isostatic press, heated lab press etc), serving diverse laboratory needs. Our Manual Button Battery Sealer is a cornerstone solution for precise and reliable battery packaging.

Manual Button Battery Sealer: Precision, Affordability, and Ease for Your Lab

The KINTEK Manual Button Battery Sealer is a high-precision packaging device engineered for small button batteries (like CR2032, LR44). It's the ideal choice for laboratory research and development, small-batch production, and educational demonstrations. Using a robust mechanical lever principle and custom-designed molds, this machine rapidly presses and seals battery shells. This ensures critical airtightness for electrolytes and electrode materials, thereby extending battery life and enhancing safety. Its straightforward operation and cost-effectiveness make it an indispensable tool for small to medium-sized battery manufacturers, scientific research institutions, and the electronic maintenance industry.

Looking for a reliable and budget-friendly solution for button battery sealing? Contact us today to discuss how our Manual Button Battery Sealer can meet your specific requirements.

Detail & Parts

Ideal Applications: Who Benefits Most?

Our manual button battery sealing machine delivers exceptional value across various scenarios:

• Consumer Electronics: Essential for packaging button batteries for smartwatches, calculators, electronic toys, and more.
• Medical Equipment: Perfect for producing micro batteries for hearing aids, portable detectors, and other medical devices.
• Industrial Field: Streamlines battery assembly for low-power devices like IoT sensors and RFID tags.
• Scientific Research & Education: Enables small-batch trial production and new energy material research in university laboratories and R&D facilities.

Features: Designed for Performance and Usability

• Simple Operation, Flexible & Efficient:
  • Ergonomically designed manual lever allows for easy, one-handed pressing without electric drive.
  • Supports quick mold replacement (adapting to button batteries 5-25mm in diameter) for high operational efficiency.
• High-Precision Packaging Process:
  • Equipped with high-hardness alloy molds and an adjustable pressure range (0.5-5kN) to ensure uniform sealing without leakage.
  • Achieves error accuracy within ±0.05mm, meeting stringent international battery packaging standards.
• Durability and Safety as Standard:
  • Features a reinforced steel body for excellent wear resistance, rated for over 100,000 operations.
  • Includes an anti-slip base and protective baffle to prevent component displacement or accidental contact during use.
• Low-Cost Maintenance:
  • No complex electronic components mean minimal upkeep—only daily lubrication and basic maintenance are required, keeping costs extremely low.

Ready to experience these features firsthand? Get in touch for a detailed consultation or quote!

Advantages: Maximize Your ROI and Product Quality

• High Cost-Effectiveness, Quick Payback:
  • At just a fraction of the cost of automatic sealing machines (typically 1/10th the price), our manual model offers an excellent solution for budget-conscious enterprises, ensuring a short investment return cycle.
• Improve Product Yield & Reduce Waste:
  • Precise pressure control minimizes issues like battery leakage and short circuits, leading to a finished product qualification rate as high as 99% and significantly reducing material loss.
• Adaptable to Diverse Needs:
  • We support customized mold development, ensuring compatibility with lithium manganese batteries, alkaline batteries, and other types to meet your unique specifications.
• Environmental Protection & Energy Saving:
  • The zero energy consumption design aligns with green production trends, making it particularly suitable for organizations focused on sustainable development.

Technical Specifications

Instrument model	PC-2N
Pressure range	0-2T (0-25MPa)
Piston diameter	32mm(d) in chrome-plated oil cylinder
Pressure gauge	Dual scale display of pressure and pressure
Standard mold	Standard CR20 series package mold
Sealing mold	Optional CR16, CR20, CR24, CR30, etc.
Sealing pressure	Generally between 0.8-1.2 tons
Shell removal mold	Optional CR16, CR20, CR24, CR30, etc.
Shell removal pressure	Generally within 0.4 tons
Overall dimensions	210*165*290mm(LX*W*H)
Equipment weight	12Kg
Machine size diagram

Have specific technical questions or need a custom configuration? Our experts are ready to assist. Please fill out our contact form.

Operating Steps

Follow these simple steps for efficient button battery sealing and demolding:

1. Place the assembled button battery into the sealing machine's sealing mold.

2. Securely tighten the oil drain valve of the sealing machine clockwise.

3. Operate the handle bar back and forth to begin pressurization.

4. Apply pressure until it reaches approximately 6MPa-8MPa (around 1000kg-1200kg).

5. Loosen the oil drain valve counterclockwise to release pressure and return the mold to its initial position.

6. Carefully remove the sealed button battery from the machine.

7. For demolding, place the tested button battery into the demolding mold.

8. Apply pressure to approximately 2MPa-5MPa to separate the battery components.

9. Again, loosen the oil drain valve counterclockwise to release pressure and reset the mold.

10. Remove the separated button battery components from the machine.

Ready to Enhance Your Battery Sealing Process?

The KINTEK Manual Button Battery Sealer offers an unparalleled combination of precision, ease of use, and affordability for your laboratory or small-scale production needs. Don't let inefficient or costly sealing processes hinder your progress.

Take the next step: Contact us via the form below to request a personalized quote, ask further questions, or discuss your specific application with our knowledgeable team. We're here to help you find the perfect lab press solution!

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

Click to see all press molds.

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