Universal Laboratory Press
Manual Button Battery Sealing Machine for Battery Sealing
Item Number : PC2N
Price varies based on specs and customizations
- Pressure range
- 0-2T (0-25MPa)
- Sealing pressure
- 0.8-1.2 tons
- Shell removal pressure
- Within 0.4 tons
Shipping:
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Why Choose Us
Reliable PartnerEasy ordering process, quality products, and dedicated support for your business success.
KINTEK specializes in lab press machines (automatic lab press, lab isostatic press, heated lab press etc), serving diverse laboratory needs. Our Manual Button Battery Sealer is a cornerstone solution for precise and reliable battery packaging.
Manual Button Battery Sealer: Precision, Affordability, and Ease for Your Lab
The KINTEK Manual Button Battery Sealer is a high-precision packaging device engineered for small button batteries (like CR2032, LR44). It's the ideal choice for laboratory research and development, small-batch production, and educational demonstrations. Using a robust mechanical lever principle and custom-designed molds, this machine rapidly presses and seals battery shells. This ensures critical airtightness for electrolytes and electrode materials, thereby extending battery life and enhancing safety. Its straightforward operation and cost-effectiveness make it an indispensable tool for small to medium-sized battery manufacturers, scientific research institutions, and the electronic maintenance industry.
Looking for a reliable and budget-friendly solution for button battery sealing? Contact us today to discuss how our Manual Button Battery Sealer can meet your specific requirements.
Detail & Parts
Ideal Applications: Who Benefits Most?
Our manual button battery sealing machine delivers exceptional value across various scenarios:
- Consumer Electronics: Essential for packaging button batteries for smartwatches, calculators, electronic toys, and more.
- Medical Equipment: Perfect for producing micro batteries for hearing aids, portable detectors, and other medical devices.
- Industrial Field: Streamlines battery assembly for low-power devices like IoT sensors and RFID tags.
- Scientific Research & Education: Enables small-batch trial production and new energy material research in university laboratories and R&D facilities.
Features: Designed for Performance and Usability
- Simple Operation, Flexible & Efficient:
- Ergonomically designed manual lever allows for easy, one-handed pressing without electric drive.
- Supports quick mold replacement (adapting to button batteries 5-25mm in diameter) for high operational efficiency.
- High-Precision Packaging Process:
- Equipped with high-hardness alloy molds and an adjustable pressure range (0.5-5kN) to ensure uniform sealing without leakage.
- Achieves error accuracy within ±0.05mm, meeting stringent international battery packaging standards.
- Durability and Safety as Standard:
- Features a reinforced steel body for excellent wear resistance, rated for over 100,000 operations.
- Includes an anti-slip base and protective baffle to prevent component displacement or accidental contact during use.
- Low-Cost Maintenance:
- No complex electronic components mean minimal upkeep—only daily lubrication and basic maintenance are required, keeping costs extremely low.
Ready to experience these features firsthand? Get in touch for a detailed consultation or quote!
Advantages: Maximize Your ROI and Product Quality
- High Cost-Effectiveness, Quick Payback:
- At just a fraction of the cost of automatic sealing machines (typically 1/10th the price), our manual model offers an excellent solution for budget-conscious enterprises, ensuring a short investment return cycle.
- Improve Product Yield & Reduce Waste:
- Precise pressure control minimizes issues like battery leakage and short circuits, leading to a finished product qualification rate as high as 99% and significantly reducing material loss.
- Adaptable to Diverse Needs:
- We support customized mold development, ensuring compatibility with lithium manganese batteries, alkaline batteries, and other types to meet your unique specifications.
- Environmental Protection & Energy Saving:
- The zero energy consumption design aligns with green production trends, making it particularly suitable for organizations focused on sustainable development.
Technical Specifications
| Instrument model | PC-2N |
|---|---|
| Pressure range | 0-2T (0-25MPa) |
| Piston diameter | 32mm(d) in chrome-plated oil cylinder |
| Pressure gauge | Dual scale display of pressure and pressure |
| Standard mold | Standard CR20 series package mold |
| Sealing mold | Optional CR16, CR20, CR24, CR30, etc. |
| Sealing pressure | Generally between 0.8-1.2 tons |
| Shell removal mold | Optional CR16, CR20, CR24, CR30, etc. |
| Shell removal pressure | Generally within 0.4 tons |
| Overall dimensions | 210*165*290mm(LX*W*H) |
| Equipment weight | 12Kg |
| Machine size diagram |  |
Have specific technical questions or need a custom configuration? Our experts are ready to assist. Please fill out our contact form.
Operating Steps
Follow these simple steps for efficient button battery sealing and demolding:
1. Place the assembled button battery into the sealing machine's sealing mold.
2. Securely tighten the oil drain valve of the sealing machine clockwise.
3. Operate the handle bar back and forth to begin pressurization.
4. Apply pressure until it reaches approximately 6MPa-8MPa (around 1000kg-1200kg).
5. Loosen the oil drain valve counterclockwise to release pressure and return the mold to its initial position.
6. Carefully remove the sealed button battery from the machine.
7. For demolding, place the tested button battery into the demolding mold.
8. Apply pressure to approximately 2MPa-5MPa to separate the battery components.
9. Again, loosen the oil drain valve counterclockwise to release pressure and reset the mold.
10. Remove the separated button battery components from the machine.
Ready to Enhance Your Battery Sealing Process?
The KINTEK Manual Button Battery Sealer offers an unparalleled combination of precision, ease of use, and affordability for your laboratory or small-scale production needs. Don't let inefficient or costly sealing processes hinder your progress.
Take the next step: Contact us via the form below to request a personalized quote, ask further questions, or discuss your specific application with our knowledgeable team. We're here to help you find the perfect lab press solution!
Full range of types of laboratory press molds
We have a full range of molds for you to choose from, and the molds fit the body perfectly.
If you need molds with special shapes, we can also customize them for you.
The Right Lab Press Awaits
Expert Advice? We're Here. Get in Touch!
4.8
out of
5
This machine is a game-changer! Super easy to use and seals batteries perfectly every time.
4.7
out of
5
Fast delivery and excellent quality. Worth every penny for my small business.
4.9
out of
5
Highly durable and precise. Makes battery sealing a breeze!
4.6
out of
5
Simple yet effective. Perfect for my workshop needs.
4.9
out of
5
Impressed by the build quality and efficiency. A must-have!
4.7
out of
5
Great value for money. Works flawlessly and saves so much time.
4.8
out of
5
Reliable and sturdy. Exactly what I needed for my battery projects.
4.9
out of
5
Top-notch technology at an affordable price. Highly recommend!
REQUEST A QUOTE
Our professional team will reply to you within one business day. Please feel free to contact us!
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