Laboratory Press Molds

Lab Button Battery Tablet Press Sealing Mold

Item Number : PMN

Price varies based on specs and customizations

Dual-purpose mold: Sealing, opening and dual-use
Sealing function: CR16,CR20,CR24,CR30 optional
Sealing pressure: 0.8-1.2 Ton

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High-Precision Sealing Die for Button Battery Assembly & Analysis

KINTEK Precision Sealing Die for Button Battery Lab Use

Achieve reliable and safe button battery assembly with KINTEK's Precision Sealing Die. This essential laboratory tool is expertly engineered to securely enclose critical battery components – such as the anode, cathode, and electrolyte – significantly enhancing battery integrity, performance, and longevity. Crafted from durable hardened steel, our sealing die ensures consistent, high-quality results for your research and development needs.

Product Features & Specifications

Our sealing die is designed for optimal performance and versatility in laboratory settings, providing a robust solution for button battery preparation:

Versatile Functionality: Dual-purpose design for both sealing and dismantling various button cell sizes (CR16, CR20, CR24, CR30 options available).
Precision Engineering: Ensures accurate and consistent sealing, which is vital for reliable battery research, development, and quality control.
Durable Construction: Manufactured from high-quality hardened steel for exceptional longevity and resistance to high pressure and operational wear.
Enhanced Battery Safety & Reliability: Provides a secure enclosure for internal battery components, protecting them from external contaminants and ensuring structural integrity.

The image below shows a detailed view of the die components:

Detailed view of button battery sealing die components

Technical Specifications

Instrument model	PMN
Dual-purpose mold	Sealing, opening and dual-use
Sealing function	CR16,CR20,CR24,CR30 optional
Sealing pressure	0.8-1.2 Ton
Dismantling function	CR16,CR20,CR24,CR30 optional
Dismantling pressure
Diagram of hydraulic powder press size

How It Works

Functioning as a precise mold, the KINTEK sealing die applies controlled pressure to compress and hermetically seal button battery components. This process is crucial for protecting the battery's internal materials from environmental factors and maintaining its structural integrity, leading to optimal performance and safety. Its robust design also allows for the careful dismantling of cells when analysis or component recovery is required.

Operation Steps (Sealing & Dismantling)

1. Assemble the case of the button cell.

2. Put the assembled button cell in the hole in the packing die.

3. Put on the flat punch.

4. Put the die in the hydraulic press.

5. Increase the pressure to about 1000kg for sealing.

6. Take out the packed button cell.

7.To disassemble the button cell, first put the assembled button cell in the hole of the die marked for disassembly.

7. For dismantling, place the button cell in the die's disassembly hole.

8. Put on the tapered punch for dismantling.

9.Increase the pressure to about 400 kg for dismantling.

9. Increase pressure to about 400 kg for dismantling.

10. Take out the disassembled button cell components.

Why Partner with KINTEK for Your Laboratory Needs?

KINTEK specializes in a comprehensive range of lab press machines, including automatic lab presses, lab isostatic presses, and heated lab presses, all tailored to meet the diverse and demanding needs of modern laboratories. Our button battery sealing dies are a testament to our commitment to quality, designed to deliver consistent, high-quality assembly and support your research in achieving superior battery performance and safety.

Choose KINTEK for reliable, precision-engineered laboratory solutions that empower your innovations.

Request More Information or a Quote

Interested in enhancing your button battery assembly and analysis capabilities with our Precision Sealing Die? To learn more, discuss customization options to fit your specific CR series button cells, or request a detailed quote, please contact us. Our expert team is ready to assist you in finding the perfect solution for your laboratory.

Reach out to us today by filling out the form on our Contact Page, and we will get back to you promptly.

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

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FAQ

What Are The Main Applications Of Press Molds In Laboratories?

Press molds are widely used in pharmaceutical development for creating uniform tablets, in spectroscopy for sample preparation, in bomb calorimetry for consistent combustion measurement, and in XRF analysis for determining elemental composition. They help in providing standardized samples for accurate testing and analysis across these fields.

What Types Of Press Molds Are Available For Laboratory Use?

There are various types of press molds available, including square bidirectional pressure molds, ring press molds, ball press molds, cylindrical press molds, anti-cracking press molds, polygon press molds, and special shape press molds. These molds come in different sizes and materials to suit various laboratory needs.

What Are The Key Features Of Laboratory Press Molds?

Laboratory press molds feature precision-engineered hydraulic systems for consistent performance. Advanced models may include digital pressure displays and programmable settings. They are available in both manual and automated versions, with sizes ranging from compact benchtop units to larger floor-standing presses to accommodate different laboratory spaces and sample sizes.

What Materials Are Commonly Used To Make Press Molds?

Press molds are typically made from durable materials such as Cr12MoV alloy steel, carbide (e.g., YT15), and hardened steel. These materials are chosen for their high hardness, durability, and resistance to wear and high pressure, ensuring long-lasting performance in laboratory environments.

What Are The Advantages Of Using Press Molds In Laboratories?

Press molds offer several advantages, including quick setting changes and easy switching between different sample types and materials. This flexibility is not typically available in production presses or injection molding machines, which are more cumbersome and time-consuming for such transitions. Additionally, press molds provide high precision and uniformity in sample preparation.

Can Press Molds Be Customized For Specific Laboratory Needs?

Yes, many press molds can be customized in terms of size, shape, and material to meet specific laboratory requirements. Customizable options include special shapes, sizes ranging from Φ3-80mm, and materials tailored for specific applications such as XRF analysis, battery research, or material testing.

How Do Press Molds Ensure High-precision Sample Preparation?

Press molds ensure high-precision sample preparation through their precision-engineered designs, which provide uniform pressure and consistent compaction. Features such as bidirectional pressure, durable materials, and advanced hydraulic systems contribute to the accuracy and reliability of the samples produced.

What Are The Benefits Of Using Heated Press Molds?

Heated press molds offer benefits such as rapid heating (up to 500°C), precise temperature control, and the ability to process materials that require heat for compaction or bonding. These molds are ideal for applications in battery research, ceramics, and other materials that need controlled heating during preparation.

How Do Press Molds Contribute To Efficient Laboratory Workflows?

Press molds enhance laboratory efficiency by enabling quick and easy sample preparation with minimal setup time. Their ability to switch between different sample types and materials rapidly, along with features like programmable settings and digital displays, streamlines the workflow and reduces downtime.

What Should I Consider When Choosing A Press Mold For My Laboratory?

When selecting a press mold, consider factors such as the type of samples you will be preparing, the required pressure and temperature ranges, the size and shape of the molds, and the material compatibility. Additionally, evaluate whether manual or automated models better suit your workflow and if any customization options are needed for your specific applications.

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