Laboratory Press Molds
Lab Ring Press Mold for Sample Preparation
Item Number : PMO
Price varies based on specs and customizations
- Die Material
- Alloy tool steel: Cr12MoV
- Indenter hardness
- HRC60-HRC62
- Sample size options
- Φ7-3, Φ10-5, Φ20-10 mm (M), Φ30-10, Φ50-20mm (D)
Shipping:
Contact us to get shipping details Enjoy On-time Dispatch Guarantee.
Why Choose Us
Easy ordering process, quality products, and dedicated support for your business success.
High-Precision Ring Press Dies for Your Laboratory and Industrial Needs
KINTEK specializes in advanced lab press machines, including automatic lab presses, lab isostatic presses, and heated lab presses, designed to meet diverse laboratory and industrial requirements. Our Ring Press Dies, also known as Circular Pellet Press Die Sets, are expertly engineered to create precise, uniform round pellets, essential for consistent results in your critical processes.
Product Details: Components and Specifications
Our Ring Press Die Sets are designed for versatility and durability, enabling the creation of round pellets ranging from very thin to over 2 inches in length. Explore the detailed components and technical capabilities below.
Detailed Components Overview
![Ring mold [Φ3-40mm]](https://image.kinteksolution.com/images/products/98/omWshebdZ1ivwOGGUsVd.jpg)
![Ring mold [Φ41-80mm]](https://image.kinteksolution.com/images/products/98/ods7QKhz8n2r4WHr5hGf.jpg)
Technical Specifications
| Instrument model | PMQ | |
|---|---|---|
| Sample shape |  |
|
| Die Material | Alloy tool steel: Cr12MoV | |
| Indenter hardness | HRC60-HRC62 | |
| Sample size options | Φ7-3, Φ10-5, Φ20-10 mm (M) | Φ30-10, Φ50-20mm (D) |
| Cavity depth | 40mm (N) | 45mm (D) |
| Dimensions | Φ53*120mm (L*H) | Φ72*100mm, Φ88*120mm (D*L) |
| Weight | 1.4Kg | 3.5kg, 5kg |
| Diagram of hydraulic powder press size |  |
 |
Key Benefits of KINTEK Ring Press Dies
Investing in KINTEK Ring Press Dies brings significant advantages to your operations, enhancing precision, efficiency, and versatility.
- Unmatched Precision: Meticulously machined from high-quality Cr12MoV alloy tool steel (HRC60-HRC62 hardness), ensuring accurate pellet dimensions and consistent production, crucial for reliable results.
- Versatile Pellet Production: Capable of producing pellets with a wide range of diameters (from Φ3mm to Φ80mm) and lengths, adapting to diverse project requirements in both R&D and industrial settings.
- Enhanced Production Efficiency: Streamline your workflow with dies designed for ease of use and rapid sample preparation. High throughput capabilities allow for significant output, especially when integrated with rotary presses.
- Cost-Effective Solution: Durable construction and efficient design offer long-term value, reducing the need for frequent replacements and minimizing material wastage.
- Superior Material Quality: Built for longevity and consistent performance, our dies maintain their integrity even under demanding use, ensuring reliable pellet quality over time.
- Improved Setup Flexibility: Suitable for single die operations or series in transfer press stamping, offering adaptability for various project scales and complexities.
- Automation Compatibility: Designed to integrate with automatic transfer systems, further boosting productivity and reducing manual intervention in stamping processes.
Ready to enhance your material processing capabilities? Our Ring Press Dies are the solution for achieving precise and consistent results. Contact us today to discuss your specific requirements, get a quote, or learn more about how KINTEK can support your laboratory and production goals.
Versatile Applications Across Industries
KINTEK Ring Press Dies are integral to a multitude of processes, valued for their ability to create uniform pellets with high precision. Their versatility makes them indispensable in various sectors:
- Material Testing: Create uniform pellets essential for reliable material testing in laboratories, ensuring consistent results for properties like hardness and tensile strength.
- Automotive Industry: Key in manufacturing diverse components via die punch press processes, enhancing the precision and quality of automotive parts.
- Forging Processes: Widely used in hubbing, where patterns are pressed into die cavities, common in producing silverware and other intricate metal articles.
- Coin Production: Involved in manufacturing coins and small metal articles, leveraging precision and controlled compression for consistent quality.
- Industrial Manufacturing: Ideal for high-volume production where various sizes and shapes are needed with minimal scrap and high precision.
- Research and Development: Essential for preparing samples for diverse analyses, ensuring uniformity and accuracy for dependable experimental outcomes.
These applications highlight the critical role of Ring Press Dies in achieving precision, efficiency, and reliability in both industrial production and laboratory research.
Operating Principle
Ring Press Dies, or Circular Pellet Press Die Sets, operate by precisely compressing powdered or granular materials into solid, round pellets. The process involves the coordinated action of upper and lower punches moving within a central die cavity. This mechanism ensures even pressure distribution across the material, resulting in pellets with uniform density, shape, and size. Our dies are meticulously machined from high-quality tool steel to maintain dimensional accuracy and withstand the rigors of repeated pressing operations, ensuring consistent performance.
Operation Steps
1. Assemble the die components securely.
2. Load the sample material into the die cavity.
3. Carefully place the assembled die into the tablet press.
4. Apply pressure according to your material and desired pellet density.
5. After pressing, carefully remove the die from the press.
6. Assemble or use the appropriate demoulding tool/procedure.
7. Eject the pressed sample (pellet) from the die.
8. Carefully retrieve the finished pellet.
For detailed guidance tailored to your specific KINTEK lab press model and die set, please refer to your user manual or contact our support team.
Full range of types of laboratory press molds
We have a full range of molds for you to choose from, and the molds fit the body perfectly.
If you need molds with special shapes, we can also customize them for you.
The Right Lab Press Awaits
Expert Advice? We're Here. Get in Touch!
FAQ
What Are The Main Applications Of Press Molds In Laboratories?
What Types Of Press Molds Are Available For Laboratory Use?
What Are The Key Features Of Laboratory Press Molds?
What Materials Are Commonly Used To Make Press Molds?
What Are The Advantages Of Using Press Molds In Laboratories?
Can Press Molds Be Customized For Specific Laboratory Needs?
How Do Press Molds Ensure High-precision Sample Preparation?
What Are The Benefits Of Using Heated Press Molds?
How Do Press Molds Contribute To Efficient Laboratory Workflows?
What Should I Consider When Choosing A Press Mold For My Laboratory?
4.9 / 5
Superb quality! The mold is precise and durable—exactly what my lab needed.
4.8 / 5
Fast delivery and excellent value. Makes sample prep a breeze!
4.7 / 5
Highly recommend! The mold is sturdy and delivers consistent results.
4.9 / 5
Top-notch craftsmanship. Worth every penny for reliable lab work.
4.8 / 5
Impressed by the durability—perfect for high-throughput labs!
4.7 / 5
Sleek design, easy to use. A game-changer for sample preparation.
4.9 / 5
Flawless performance! The mold exceeds expectations every time.
4.8 / 5
Precision engineering at its best. No regrets with this purchase.
4.7 / 5
Quick shipping and outstanding quality. A must-have for labs.
4.9 / 5
Innovative and reliable. Simplifies our workflow significantly.
4.8 / 5
Durable and efficient—exactly as described. Very satisfied!
4.7 / 5
Great value for money. The mold is robust and performs flawlessly.
4.9 / 5
Perfect for precise sample prep. Highly recommend to fellow researchers.
4.8 / 5
Fast delivery and excellent build quality. A lab essential!
4.7 / 5
Consistent results every time. A reliable tool for any lab.
4.9 / 5
Tech-savvy and sturdy. Makes sample prep effortless and accurate.
4.8 / 5
Worth the investment! The mold is durable and highly efficient.
4.7 / 5
Exceptional product. Delivers precision and saves time in the lab.
REQUEST A QUOTE
Our professional team will reply to you within one business day. Please feel free to contact us!
Related Products
Square Lab Press Mold for Laboratory Use
KINTEK's Square Lab Press Molds create uniform strip samples with precision. Durable Cr12MoV steel, versatile sizes, ideal for lab applications. Enhance your sample prep today!
Lab Cylindrical Press Mold for Laboratory Use
Precision cylindrical press molds for lab sample prep. Durable, high-performance, and customizable for XRF, battery research, and material testing. Get yours today!
Assemble Lab Cylindrical Press Mold for Laboratory Use
Premium lab cylindrical press mold for flawless sample prep. Prevents delamination, ultra-durable Japanese steel. Custom sizes available. Get yours now!
Assemble Square Lab Press Mold for Laboratory Use
KINTEK's Assemble Lab Press Mold ensures precise sample prep for delicate materials, preventing damage with quick-disassembly design. Ideal for thin strips & reliable demolding.
Lab Round Bidirectional Press Mold
Precision Round Bidirectional Press Mold for lab use, high-density compaction, Cr12MoV alloy steel. Ideal for powder metallurgy & ceramics.
Lab Anti-Cracking Press Mold
Precision Anti-Cracking Press Mold for lab use. Durable Cr12MoV steel, high-pressure resistant, customizable sizes. Ideal for material testing. Get yours now!
Lab Polygon Press Mold
Precision Polygon Press Mold for metal powders & materials. Custom shapes, high-pressure compaction, durable design. Ideal for labs & manufacturing.
Special Shape Lab Press Mold for Laboratory Applications
Special Shape Press Molds for precise lab applications. Customizable, high-pressure performance, and versatile shapes. Ideal for ceramics, pharmaceuticals, and more. Contact KINTEK today!
Laboratory Split Manual Heated Hydraulic Press Machine with Hot Plates
Boost lab efficiency with KINTEK's heated lab presses—precise temperature control, durable design, and rapid cooling for consistent results. Explore now!
Laboratory Manual Heated Hydraulic Press Machine with Hot Plates
KINTEK's Manual Hot Press delivers precise material processing with controlled heat and pressure. Ideal for labs needing reliable bonds and high-quality samples. Contact us today!
Heated Hydraulic Press Machine With Heated Plates For Vacuum Box Laboratory Hot Press
Enhance lab precision with KINTEK's Heated Vacuum Lab Press for uniform, oxidation-free samples. Ideal for sensitive materials. Get expert advice now!
24T 30T 60T Heated Hydraulic Lab Press Machine with Hot Plates for Laboratory
High-quality hydraulic lab presses for precise sample preparation. Choose automatic or heated models for material research, pharmacy, and more. Get a quote now!
Manual Heated Hydraulic Lab Press with Integrated Hot Plates Hydraulic Press Machine
KINTEK's precision lab presses offer efficient, high-temperature sample prep for material research, pharmacy, and ceramics. Explore models now!
Lab Double Plate Heating Mold for Laboratory Use
Precision Double Plate Heating Mold for labs, featuring dual-zone temperature control, rapid cooling, and uniform heating. Ideal for material testing and sample preparation.
Automatic Laboratory Hydraulic Press for XRF and KBR Pellet Pressing
KinTek XRF Pellet Press: Automated sample prep for precise XRF/IR analysis. High-quality pellets, programmable pressure, durable design. Boost lab efficiency today!
Laboratory Hydraulic Pellet Press for XRF KBR FTIR Lab Press
KINTEK Lab Press Machines: Precision hydraulic presses for sample prep. Automatic, heated, and isostatic models for research labs. Get expert advice now!
Laboratory Hydraulic Split Electric Lab Pellet Press
KINTEK Split Electric Lab Press: Precision sample preparation for research. Compact, versatile, with advanced pressure control. Ideal for material studies.
Laboratory Hydraulic Press Lab Pellet Press Button Battery Press
KINTEK Lab Press Machines: Precision hydraulic presses for material research, pharmacy, and electronics. Compact, durable, and low maintenance. Get expert advice today!
Laboratory Hydraulic Press 2T Lab Pellet Press for KBR FTIR
KINTEK 2T Lab Hydraulic Press for precise FTIR sample prep, durable KBr pellet creation, and versatile material testing. Ideal for research labs.
Related Articles
Why Your Sample Pellets Keep Failing: The Hidden Variable in Your Lab Press
Tired of inconsistent FTIR or XRF results? Discover the root cause of cracked pellets and unreliable data, and how the right lab press can fix it for good.
How KBr Press Components Work Together for Flawless Sample Preparation
Learn how KBr press components work together for flawless sample preparation, ensuring accurate spectroscopic results with proper die alignment, hydraulic calibration, and base plate design.
How Isostatic Pressing Delivers Superior Performance in Critical Industries
Isostatic pressing enhances material density uniformity for aerospace, medical, and industrial applications, improving performance and reducing costs.
How Warm Isostatic Pressing Optimizes Material Performance for Industrial Applications
Discover how Warm Isostatic Pressing (WIP) enhances ceramics, metals & composites with energy-efficient densification for medical, aerospace & automotive applications.
How Warm Isostatic Pressing Transforms High-Performance Manufacturing
Discover how Warm Isostatic Pressing (WIP) revolutionizes aerospace, automotive, and medical manufacturing with uniform density and high-temperature precision.
The Pressure to Be Perfect: Why Hot Pressing Forges Flawless Materials
Hot pressing applies heat and pressure to eliminate microscopic voids, achieving total densification for superior material strength and surface finish.