Laboratory Heated Press

Manual Heated Hydraulic Lab Press with Integrated Hot Plates Hydraulic Press Machine

Name: Manual Heated Hydraulic Lab Press with Integrated Hot Plates Hydraulic Press Machine
Brand: Kintek Press
SKU: PCY
Rating: 4.79 (9 reviews)

Item Number : PCY

Price varies based on specs and customizations

Pressure Range: 0~15.0 tons
Mold heating temperature: Room temperature -300.0C/500.0C
Hot platen size: 120×120mm~300×300mm

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Elevate Your Research with KINTEK's Precision Lab Presses

KINTEK specializes in advanced lab press machines, including automatic lab presses, lab isostatic presses, and heated lab presses, engineered to meet the demanding needs of modern laboratories. Our hydraulic lab presses are pivotal for efficient and precise sample preparation across various fields.

Streamline Your Sample Preparation Across Diverse Applications

KINTEK hydraulic lab presses are indispensable tools for professionals in:

Material Research: Prepare samples for analysis, testing, and development of new materials.
Pharmacy: Crucial for tableting, drug formulation, and research.
Catalytic Reactions: Prepare catalyst pellets and samples with uniform density.
Ceramics & Electronic Industries: Form and press components with precision.

Our presses offer exceptional versatility. Their compact footprint makes them easy to carry, move, and ideal for use within vacuum glove boxes for processing under controlled vacuum environments. For applications requiring thermal processing, our heated lab presses, including integrated models with heating plates, can achieve temperatures up to 500°C, catering to specific material processing needs.

Have specific application requirements? Discuss your needs with our specialists.

Key Features & Benefits: Why Choose KINTEK Lab Presses?

Our lab presses are designed with your laboratory's efficiency, precision, and convenience in mind:

Performance & Efficiency:

Rapid Heating & Cooling: Fast heating (single or double-sided plates) and optional water-circulating fast cooling significantly reduce sample preparation time and protect the press.
High-Temperature Capability: Max. heating temperature up to 500°C for diverse material processing.
Efficient Design: The integrated lab heat press features an optimized structure for convenient heated sample processing.

Precision & Reliability:

Accurate Pressure Control: Digital display pressure gauge ensures precise pressure application (accuracy of 0.01MPa) for repeatable results.
Stable Temperature Management: PLC program temperature control effectively prevents temperature overshoots, with a display accuracy of 0.1°C.
Durable Construction:
- Chrome-plated cylinder: Smooth, rust-free, with excellent sealing to prevent oil leakage.
- One-piece main board structure: Integrates oil pool, main board, and oil cylinder to minimize seal connections and potential leaks.
- High-quality molds: Made from Japanese high-speed steel for superior hardness, deformation resistance, and long service life.
- Special plunger with custom sealing structure for excellent sealing effect.

User-Centric Design:

Compact & Portable: Small footprint and light weight allow for easy carrying, movement, and seamless integration into vacuum glove boxes.
Leak-Proof Operation: Designed to prevent oil leakage, crucial for clean lab environments and glove box use.
Thoughtful Details:
- Electroplated countersunk head hexagonal screws on the upper plate for a clean look and space-saving.
- Extended pulling spring for good rebound and cylinder return without deformation.
- All-aluminum alloy handwheel: durable, practical, and aesthetically pleasing.
- Externally located oil pool for easy oil replacement, with an added hydraulic oil filtration device.
- Reasonably angled pressurizing device to prevent tilting.

Ready to experience these benefits in your lab? Request a quote or more information today!

Detail & Parts

Explore the robust construction and quality components of our Heated Hydraulic Press Machines:

Heated Hydraulic Press Machine with Integrated Manual Heated Plates（120*120）

Heated Hydraulic Press Machine with Integrated Manual Heated Plates（180*180）

Heated Hydraulic Press Machine with Integrated Manual Heated Plates（200*200）

Heated Hydraulic Press Machine with Integrated Manual Heated Plates（300*300）

Technical Specifications

Instrument model	PCY-5T1212	PCY-10T1818	PCY-10T2020	PCY-15T3030
Pressure Range	0-5.0 tons	0-10.0 tons	0-10.0 tons	0-15.0 tons
Piston diameter	50mm (d) in chrome plated oil cylinder	65mm (d) in chrome plated oil cylinder	65mm (d) in chrome plated oil cylinder	95mm (d) in chrome plated oil cylinder
Main overall structure	Equipment without sealed connections to reduce oil leakage points	Equipment without sealed connections to reduce oil leakage points	Equipment without sealed connections to reduce oil leakage points	Equipment without sealed connections to reduce oil leakage points
Mold heating temperature	Room temperature -300.0C/500.0C	Room temperature-300.0C/500.0C	Room temperature-300.0C/500.0C	Room temperature-300.0C/500.0C
Insulation method	Imported insulation board	Imported insulation board	Imported insulation board	Imported insulation board
Cooling method	Quick cooling with water cooling [optional water cooling machine]	Quick cooling with water cooling [optional water cooling machine]	Quick cooling with water cooling [optional water cooling machine]	Quick cooling with water cooling [optional water cooling machine]
Hot platen size	Double plate heating 120×120mm(M×N)	Double plate heating 180×180mm(M×N)	Double plate heating200×200mm(M×N)	Double plate heating300×300mm(M×N)
Workspace	140×140×60mm	180×180×60mm	200×200×60 mm	300×300×65mm
Dimensions	250×230×390mm(L×W×H)	290×290×420mm(L×W×H)	320×290×420mm(L×W×H)	450×420×450mm(L×W×H)
Power supply	700W(220V/110V can be customized)	1000 W(220V/110V can be customized)	1200 W(220V/110V can be customized)	3000 W(220V/110V can be customized)
Weight	55 Kg	90 Kg	95Kg	180Kg
Dimensional diagram of powder tablet press	See picture below	See picture below	See picture below	See picture below

Dimensional diagram of powder tablet press

Need a customized solution or unsure which model fits your needs? Our team is ready to assist. Contact us now!

Intuitive Operation for Consistent Results

Our lab presses feature a user-friendly interface for straightforward operation and precise control over your sample preparation processes.

Operation Interface Highlights:

Hydraulic Heated Lab Pellet Press Setting Interface

Standard Interface: Easily set upper and lower plate heating temperatures and constant temperature times.
Zero Button: Calibrate pressure and return it to zero for accurate readings.
Dedicated Plate Heating: Independent buttons for heating the upper and lower plates.
Timer Switch: Conveniently toggle the timer function on or off.

Hydraulic Heated Lab Pellet Press Operation Controls

Start/Stop Control: Initiate heating via a multi-stage program or stop the process as needed.
Settings Access: Click to enter the setting menu for advanced configurations.

Hydraulic Heated Lab Pellet Press Data Display Options

Flexible Data Display: Switch between list and graph views for easy monitoring.

Simple Operation Steps

Achieve optimal results with our straightforward operational workflow:

1. In standard mode, you can set temperature, time, and size individually.

1. In standard mode, set your desired temperature, time, and other parameters individually.

2. Enter the specific values for your process and save the settings.

3. Start heating the upper and lower plates.

3. Initiate heating for the upper and lower plates as required.

4. Carefully place your mold with the sample into the tablet press.

5. When the temperature reaches the set temperature, we start pressurizing.

5. Once the set temperature is reached, begin the pressurization process.

6. After the process is complete, carefully remove your pressed sample.

For detailed information on accessory replacement and precautions, please refer to the user manual or contact our support team.

Ready to Enhance Your Laboratory's Capabilities?

KINTEK lab presses are built to deliver reliability, precision, and efficiency for your critical sample preparation tasks. Whether you need a standard model or a customized solution, our team is here to help you find the perfect press for your laboratory needs.

Contact us today to discuss your requirements, request a detailed quotation, or schedule a demonstration. Fill out the form below or click here to get in touch!

FAQ

What Is The Principle Of A Heated Hydraulic Press?

A heated hydraulic press operates based on Pascal's principle, which states that pressure applied to a confined fluid is transmitted equally in all directions. In a hydraulic press, pressure from a piston (acting like a pump) generates mechanical force. This force is transferred through hydraulic oil from a smaller cylinder to a larger one, where greater force and pressure are applied.

What Is A Laboratory Hot Press Machine Used For?

A laboratory hot press machine is primarily used for high-temperature sample pressing tests involving powders, rubber, plastic films, and other solid samples. It can also function as a small vulcanization instrument. It is known for its ease of operation and wide applicability, making it an essential tool for laboratories involved in research and development.

What Is A Laboratory Hydraulic Press Used For?

A laboratory hydraulic press is used for testing material durability and strength, creating pellets for sample analysis, and various other applications such as sample preparation for spectroscopy, power compaction for composite materials, material testing, prototyping microfluidic devices, and pharmaceutical research and development.

What Are The Main Applications Of Press Molds In Laboratories?

Press molds are widely used in pharmaceutical development for creating uniform tablets, in spectroscopy for sample preparation, in bomb calorimetry for consistent combustion measurement, and in XRF analysis for determining elemental composition. They help in providing standardized samples for accurate testing and analysis across these fields.

What Are The Advantages Of Using A Heated Hydraulic Press?

Heated hydraulic presses offer several advantages, including the ability to perform thermal curing, bonding, or shaping that standard hydraulic presses cannot achieve. They provide precise control over temperature and pressure, ensuring consistent quality. These presses are versatile, cost-effective, and suitable for both small-scale laboratories and large-scale industrial applications. Additional benefits include consistent pressure application, compact design, ease of use, and repeatability in sample production.

What Are The Key Features Of A Laboratory Hot Press Machine?

Key features of a laboratory hot press machine include a titanium indenter for even temperature distribution, adjustable pressure head, digital pressure gauge, and advanced electronic control. It also features a four-column three-plate structure, pulse heating technology, precise temperature control (0.1s sampling), multi-stage temperature rise, real-time temperature display, and safety mechanisms like emergency stop switches and safety doors.

What Are The Main Features Of A Laboratory Hydraulic Press?

The hydraulic system features a closure force of 25 tons, includes a hydraulic balance device for stable and quick movement, and uses well-known electronic components for stability and long-term use.

What Types Of Press Molds Are Available For Laboratory Use?

There are various types of press molds available, including square bidirectional pressure molds, ring press molds, ball press molds, cylindrical press molds, anti-cracking press molds, polygon press molds, and special shape press molds. These molds come in different sizes and materials to suit various laboratory needs.

What Are The Common Applications Of A Heated Hydraulic Press?

Heated hydraulic presses are used in a variety of applications such as forging, molding, punching, clinching, powder compacting, concrete compression testing, scrap baling, ceramics manufacturing, and laboratory testing. They are particularly valuable in material testing to evaluate strength, durability, and behavior under high pressure and temperature. These presses are also used for tension testing and to study the effects of high pressure on various substances, aiding in material science and engineering research.

What Are The Main Components Of A Laboratory Hot Press Machine?

The main components of a laboratory hot press machine include: 1) Heating System (heating platens, heating elements, temperature sensors, and insulation materials), 2) Pressing System (hydraulic, pneumatic, or manual systems with upper and lower platens), 3) Control System (temperature controller, pressure controller, timer, and human-machine interface), 4) Frame and Structure (robust metal frame to withstand pressing forces), and 5) Optional Auxiliary Systems (cooling system, vacuum system, atmosphere protection system, and safety guards).

How Does A Laboratory Hydraulic Press Work?

A hydraulic lab press works by using a hydraulic cylinder to apply pressure and a heating system to provide temperature control, enabling the compression or compaction of materials like rubber, polymers, and composites. It operates based on Pascal's principle, which states that pressure change within a closed system is constant.

What Are The Key Features Of Laboratory Press Molds?

Laboratory press molds feature precision-engineered hydraulic systems for consistent performance. Advanced models may include digital pressure displays and programmable settings. They are available in both manual and automated versions, with sizes ranging from compact benchtop units to larger floor-standing presses to accommodate different laboratory spaces and sample sizes.

What Features Should I Look For In A Heated Hydraulic Press?

Key features to look for in a heated hydraulic press include a robust hydraulic system capable of delivering several tons of closure force, precise pressure gauges and controls for accurate adjustment and monitoring, and heated plates for thermal processes. Additional desirable features may include digital pressure control, programmable settings for temperature and pressure, rapid cooling capabilities, and a durable design suitable for both laboratory and industrial environments.

How Does A Laboratory Hot Press Machine Work?

A laboratory hot press machine operates by applying positive pressure combined with negative pressure and special adhesives. It features high pressure, low temperature, and short processing times to reduce workpiece deformation. The process involves table feeding, heating, vacuuming, forming, and demolding, driven by oil pressure and compressed air.

What Are The Advantages Of Using A Laboratory Hydraulic Press?

Advantages include high force output for heavy-duty tasks, precise control over force and position, versatility for various applications through pressure adjustments, and built-in safety features like pressure relief valves.

What Materials Are Commonly Used To Make Press Molds?

Press molds are typically made from durable materials such as Cr12MoV alloy steel, carbide (e.g., YT15), and hardened steel. These materials are chosen for their high hardness, durability, and resistance to wear and high pressure, ensuring long-lasting performance in laboratory environments.

How Does A Heated Hydraulic Press Differ From A Standard Hydraulic Press?

A heated hydraulic press differs from a standard hydraulic press primarily in its ability to apply heat in addition to pressure. This allows for processes like thermal curing, bonding, and shaping that require controlled temperature conditions. The heated plates or chambers enable precise temperature management, making these presses ideal for applications involving sensitive materials or processes that require both high pressure and heat, such as material testing and sample preparation in laboratories.

What Are The Advantages Of Using A Laboratory Hot Press Machine?

The advantages of using a laboratory hot press machine include the ability to apply larger pressure at lower temperatures and shorter film pressure times, which reduces the risk of workpiece deformation compared to negative pressure equipment. Hydraulic hot press machines, in particular, offer precise temperature control, rapid heating, and consistent temperature distribution, making them ideal for applications requiring both high pressure and controlled heat, such as in the molding of thermoplastics and composites.

What Types Of Laboratory Hydraulic Presses Are Available?

There are various types of laboratory hydraulic presses, including manual and automatic models, heated hydraulic presses with hot plates, and specialized presses for glove boxes or vacuum environments. These presses cater to different laboratory needs such as spectroscopy, material research, and pharmaceutical applications.

What Are The Advantages Of Using Press Molds In Laboratories?

Press molds offer several advantages, including quick setting changes and easy switching between different sample types and materials. This flexibility is not typically available in production presses or injection molding machines, which are more cumbersome and time-consuming for such transitions. Additionally, press molds provide high precision and uniformity in sample preparation.

Why Is A Laboratory Hydraulic Press Ideal For Sample Preparation In Spectroscopy?

Laboratory hydraulic presses are ideal for spectroscopy sample preparation because they can create precise and uniform pellets, such as KBr pellets for FTIR analysis, ensuring accurate and reproducible results in spectroscopic studies.

Can Press Molds Be Customized For Specific Laboratory Needs?

Yes, many press molds can be customized in terms of size, shape, and material to meet specific laboratory requirements. Customizable options include special shapes, sizes ranging from Φ3-80mm, and materials tailored for specific applications such as XRF analysis, battery research, or material testing.

What Safety Features Are Included In Laboratory Hydraulic Presses?

Laboratory hydraulic presses come with built-in safety features such as pressure relief valves to prevent over-pressurization, ensuring safe operation during high-force applications.

How Do Press Molds Ensure High-precision Sample Preparation?

Press molds ensure high-precision sample preparation through their precision-engineered designs, which provide uniform pressure and consistent compaction. Features such as bidirectional pressure, durable materials, and advanced hydraulic systems contribute to the accuracy and reliability of the samples produced.

Can Laboratory Hydraulic Presses Be Used For High-temperature Applications?

Yes, some laboratory hydraulic presses are equipped with heated plates or integrated heating systems, making them suitable for high-temperature applications such as sintering, material processing, and other thermal treatments.

What Are The Benefits Of Using Heated Press Molds?

Heated press molds offer benefits such as rapid heating (up to 500°C), precise temperature control, and the ability to process materials that require heat for compaction or bonding. These molds are ideal for applications in battery research, ceramics, and other materials that need controlled heating during preparation.

How Do Press Molds Contribute To Efficient Laboratory Workflows?

Press molds enhance laboratory efficiency by enabling quick and easy sample preparation with minimal setup time. Their ability to switch between different sample types and materials rapidly, along with features like programmable settings and digital displays, streamlines the workflow and reduces downtime.

What Should I Consider When Choosing A Press Mold For My Laboratory?

When selecting a press mold, consider factors such as the type of samples you will be preparing, the required pressure and temperature ranges, the size and shape of the molds, and the material compatibility. Additionally, evaluate whether manual or automated models better suit your workflow and if any customization options are needed for your specific applications.

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