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Heated Hydraulic Press Machine with Heated Plates for Vacuum Box Laboratory Hot Press

Laboratory Heated Press

Heated Hydraulic Press Machine with Heated Plates for Vacuum Box Laboratory Hot Press

Item Number : PCV

Price varies based on specs and customizations

Pressure Range
0-10.0 tons
Heating temperature
Maximum 500°C
Vacuum degree
-0.1MPa
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KINTEK specializes in advanced lab press machines, including automatic lab presses, lab isostatic presses, and heated lab presses, all designed to meet diverse laboratory needs. Our Heated Hydraulic Lab Press with Vacuum Box is engineered for precision sample preparation, ensuring consistent and high-quality results for your laboratory.

Detailed Views of Your Next Lab Press

Explore the design and key components of our Heated Hydraulic Lab Press with Vacuum Box. See the quality craftsmanship and thoughtful engineering that goes into every KINTEK machine.

Heated Hydraulic Press Machine with Heated Plates for Vacuum Box Laboratory Hot Press 1

Heated Hydraulic Press Machine with Heated Plates for Vacuum Box Laboratory Hot Press 2

Detailed view of heated hydraulic press components

Achieve Superior Sample Quality with Precision and Control

Are you looking to produce consistent, high-quality pressed pills and powders in your laboratory? KINTEK's Heated Hydraulic Lab Press with Vacuum Box is meticulously designed to address these needs. Its primary purpose is to press pills and powders according to your specific requirements, with an integrated vacuum box that offers significant advantages:

  • Enhanced Uniformity: The vacuum environment helps to remove any air pockets or voids within the sample, leading to a more consistent and uniform end product.
  • Sample Integrity: Pressing in a vacuum can help to reduce oxidation and degradation of sensitive samples, preserving their quality.

This specialized equipment ensures that your materials research, pharmaceutical development, or quality control processes benefit from reliable and repeatable sample preparation.

Ready to enhance your lab's capabilities? Contact us today to discuss your specific application needs!

Key Features & Advantages for Your Laboratory

  • Compact & Portable: Small footprint, light weight, easy to carry and move within your lab.
  • Integrated Vacuum Box: Allows for the pressing of samples in a controlled vacuum environment for superior results.
  • Precision Pressure Control: Features a high-precision digital pressure gauge (accuracy 0.01MPa). Pressure can be programmed, and the hydraulic system will automatically restart working when pressure drops to the set value.
  • Durable Construction:
    • Chrome-plated cylinder: smooth surface, no rust, good sealing rubber ring, no oil leakage.
    • One-piece main board structure: oil pool, main board, oil cylinder in one body, no seal connection, minimizing leaks.
    • Mold using Japanese high-speed steel: good material, high hardness, no deformation, long service life.
  • Easy Maintenance: Oil pool located outside the host for easy oil replacement, and the oil circuit includes a hydraulic oil filtration device.
  • Reliable Sealing: Special plunger, using a special custom sealing structure for an excellent sealing effect.

Technical Specifications

Instrument model PCV-10T1818 PCV-10T2020
Pressure Range 0-10.0 tons 0-10.0 tons
Pressurization process Manual pressurization Manual pressurization
Heating temperature Maximum 500°C Maximum 500°C
Heating plate 180×180mm 200×200mm
Vacuum box material SUS 304 (stainless steel) SUS 304 (stainless steel)
Studio Size 400×400×400mm 400×100×400mm
Door size 300×350mm 300×350mm
Vacuum degree -0.1MPa -0.1MPa
Dimensions 450×550×850(L×W×H) 450×550×850(L×W×H)
Power supply 220V50Hz (can support 110V) 220V50Hz (can support 110V)
Dimensional diagram of powder tablet press
Dimensional diagram of powder tablet press

Find the perfect model for your requirements. For detailed specifications or custom configurations, please reach out to our specialists.

Intuitive Operation and Control

Our lab press is designed for ease of use, with a clear setting interface and straightforward operation steps to streamline your workflow.

Setting Interface

Setting interface of the lab press

  • Set: In the operation interface, press the settings button to enter the settings interface, then press the settings button to move the settings content. After moving to the mold diameter, press the settings button again to return to the operation interface. Note: When the time is set to "0", it means that the time is set to infinity.
  • +: In the operation interface, press the "+" key to increase the setting number.
  • -: In the operation interface, press the "-" key to reduce the number of settings.

Heating plate control interface

  • Upper: Press the "Upper Plate" button on the operation interface, and the upper plate will start heating to the set temperature. After the automatic timing and constant temperature timer are completed, the heating will stop. Or press the "Upper Plate" button again to stop heating the upper plate. During the heating process, all setting buttons are invalid.
  • Lower: Press the "Lower Plate" button on the operation interface, and the lower plate will start heating to the set temperature. After the automatic timing and constant temperature timer are completed, heating will stop.
  • Zero: If the sample is not in contact, but the device has already displayed pressure, it may be due to the weight of the heating plate. We can press the "reset" button to reset the pressure to zero.

Operation Steps

Operating step 1: Place sample

Step 1: Place the sample into the heating plate.

Operating step 2: Pre-press and vacuum

Step 2: Pre-press the sample and close the door to start vacuuming.

Operating step 3: Set temperature and time

Step 3: Set the required heating temperature and insulation time.

Operating step 4: Return to main interface

Step 4: After setting up, return to the main operation interface.

Operating step 5: Start heating

Step 5: On the operation interface, press the up and down buttons to start heating the heating plate.

Operating step 6: Pump down vacuum box

Step 6: Pump Down the Vacuum Box.

Operating step 7: Release pressure and open door

Step 7: After the pressurization is completed, release the vent valve and open the compartment door.

Operating step 8: Take out sample

Step 8: Take out the sample.

Get a Quote or Learn More

KINTEK is committed to providing high-quality lab press solutions to support your research and development. If you have any questions about the Heated Hydraulic Lab Press with Vacuum Box, need assistance selecting the right equipment for your laboratory, or wish to discuss custom requirements, our expert team is here to help.

Click here to fill out our contact form, and one of our specialists will get back to you shortly to discuss your needs or provide a detailed quote!

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

laboratory press mold

Click to see all press molds.

The Right Lab Press Awaits

The right lab press for your needs awaits

See All Lab Press Types.

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FAQ

What Is The Principle Of A Heated Hydraulic Press?

A heated hydraulic press operates based on Pascal's principle, which states that pressure applied to a confined fluid is transmitted equally in all directions. In a hydraulic press, pressure from a piston (acting like a pump) generates mechanical force. This force is transferred through hydraulic oil from a smaller cylinder to a larger one, where greater force and pressure are applied.

What Is A Laboratory Hot Press Machine Used For?

A laboratory hot press machine is primarily used for high-temperature sample pressing tests involving powders, rubber, plastic films, and other solid samples. It can also function as a small vulcanization instrument. It is known for its ease of operation and wide applicability, making it an essential tool for laboratories involved in research and development.

What Is A Laboratory Hydraulic Press Used For?

A laboratory hydraulic press is used for testing material durability and strength, creating pellets for sample analysis, and various other applications such as sample preparation for spectroscopy, power compaction for composite materials, material testing, prototyping microfluidic devices, and pharmaceutical research and development.

What Are The Main Applications Of Press Molds In Laboratories?

Press molds are widely used in pharmaceutical development for creating uniform tablets, in spectroscopy for sample preparation, in bomb calorimetry for consistent combustion measurement, and in XRF analysis for determining elemental composition. They help in providing standardized samples for accurate testing and analysis across these fields.

What Are The Advantages Of Using A Heated Hydraulic Press?

Heated hydraulic presses offer several advantages, including the ability to perform thermal curing, bonding, or shaping that standard hydraulic presses cannot achieve. They provide precise control over temperature and pressure, ensuring consistent quality. These presses are versatile, cost-effective, and suitable for both small-scale laboratories and large-scale industrial applications. Additional benefits include consistent pressure application, compact design, ease of use, and repeatability in sample production.

What Are The Key Features Of A Laboratory Hot Press Machine?

Key features of a laboratory hot press machine include a titanium indenter for even temperature distribution, adjustable pressure head, digital pressure gauge, and advanced electronic control. It also features a four-column three-plate structure, pulse heating technology, precise temperature control (0.1s sampling), multi-stage temperature rise, real-time temperature display, and safety mechanisms like emergency stop switches and safety doors.

What Are The Main Features Of A Laboratory Hydraulic Press?

The hydraulic system features a closure force of 25 tons, includes a hydraulic balance device for stable and quick movement, and uses well-known electronic components for stability and long-term use.

What Types Of Press Molds Are Available For Laboratory Use?

There are various types of press molds available, including square bidirectional pressure molds, ring press molds, ball press molds, cylindrical press molds, anti-cracking press molds, polygon press molds, and special shape press molds. These molds come in different sizes and materials to suit various laboratory needs.

What Are The Common Applications Of A Heated Hydraulic Press?

Heated hydraulic presses are used in a variety of applications such as forging, molding, punching, clinching, powder compacting, concrete compression testing, scrap baling, ceramics manufacturing, and laboratory testing. They are particularly valuable in material testing to evaluate strength, durability, and behavior under high pressure and temperature. These presses are also used for tension testing and to study the effects of high pressure on various substances, aiding in material science and engineering research.

What Are The Main Components Of A Laboratory Hot Press Machine?

The main components of a laboratory hot press machine include: 1) Heating System (heating platens, heating elements, temperature sensors, and insulation materials), 2) Pressing System (hydraulic, pneumatic, or manual systems with upper and lower platens), 3) Control System (temperature controller, pressure controller, timer, and human-machine interface), 4) Frame and Structure (robust metal frame to withstand pressing forces), and 5) Optional Auxiliary Systems (cooling system, vacuum system, atmosphere protection system, and safety guards).

How Does A Laboratory Hydraulic Press Work?

A hydraulic lab press works by using a hydraulic cylinder to apply pressure and a heating system to provide temperature control, enabling the compression or compaction of materials like rubber, polymers, and composites. It operates based on Pascal's principle, which states that pressure change within a closed system is constant.

What Are The Key Features Of Laboratory Press Molds?

Laboratory press molds feature precision-engineered hydraulic systems for consistent performance. Advanced models may include digital pressure displays and programmable settings. They are available in both manual and automated versions, with sizes ranging from compact benchtop units to larger floor-standing presses to accommodate different laboratory spaces and sample sizes.

What Features Should I Look For In A Heated Hydraulic Press?

Key features to look for in a heated hydraulic press include a robust hydraulic system capable of delivering several tons of closure force, precise pressure gauges and controls for accurate adjustment and monitoring, and heated plates for thermal processes. Additional desirable features may include digital pressure control, programmable settings for temperature and pressure, rapid cooling capabilities, and a durable design suitable for both laboratory and industrial environments.

How Does A Laboratory Hot Press Machine Work?

A laboratory hot press machine operates by applying positive pressure combined with negative pressure and special adhesives. It features high pressure, low temperature, and short processing times to reduce workpiece deformation. The process involves table feeding, heating, vacuuming, forming, and demolding, driven by oil pressure and compressed air.

What Are The Advantages Of Using A Laboratory Hydraulic Press?

Advantages include high force output for heavy-duty tasks, precise control over force and position, versatility for various applications through pressure adjustments, and built-in safety features like pressure relief valves.

What Materials Are Commonly Used To Make Press Molds?

Press molds are typically made from durable materials such as Cr12MoV alloy steel, carbide (e.g., YT15), and hardened steel. These materials are chosen for their high hardness, durability, and resistance to wear and high pressure, ensuring long-lasting performance in laboratory environments.

How Does A Heated Hydraulic Press Differ From A Standard Hydraulic Press?

A heated hydraulic press differs from a standard hydraulic press primarily in its ability to apply heat in addition to pressure. This allows for processes like thermal curing, bonding, and shaping that require controlled temperature conditions. The heated plates or chambers enable precise temperature management, making these presses ideal for applications involving sensitive materials or processes that require both high pressure and heat, such as material testing and sample preparation in laboratories.

What Are The Advantages Of Using A Laboratory Hot Press Machine?

The advantages of using a laboratory hot press machine include the ability to apply larger pressure at lower temperatures and shorter film pressure times, which reduces the risk of workpiece deformation compared to negative pressure equipment. Hydraulic hot press machines, in particular, offer precise temperature control, rapid heating, and consistent temperature distribution, making them ideal for applications requiring both high pressure and controlled heat, such as in the molding of thermoplastics and composites.

What Types Of Laboratory Hydraulic Presses Are Available?

There are various types of laboratory hydraulic presses, including manual and automatic models, heated hydraulic presses with hot plates, and specialized presses for glove boxes or vacuum environments. These presses cater to different laboratory needs such as spectroscopy, material research, and pharmaceutical applications.

What Are The Advantages Of Using Press Molds In Laboratories?

Press molds offer several advantages, including quick setting changes and easy switching between different sample types and materials. This flexibility is not typically available in production presses or injection molding machines, which are more cumbersome and time-consuming for such transitions. Additionally, press molds provide high precision and uniformity in sample preparation.

Why Is A Laboratory Hydraulic Press Ideal For Sample Preparation In Spectroscopy?

Laboratory hydraulic presses are ideal for spectroscopy sample preparation because they can create precise and uniform pellets, such as KBr pellets for FTIR analysis, ensuring accurate and reproducible results in spectroscopic studies.

Can Press Molds Be Customized For Specific Laboratory Needs?

Yes, many press molds can be customized in terms of size, shape, and material to meet specific laboratory requirements. Customizable options include special shapes, sizes ranging from Φ3-80mm, and materials tailored for specific applications such as XRF analysis, battery research, or material testing.

What Safety Features Are Included In Laboratory Hydraulic Presses?

Laboratory hydraulic presses come with built-in safety features such as pressure relief valves to prevent over-pressurization, ensuring safe operation during high-force applications.

How Do Press Molds Ensure High-precision Sample Preparation?

Press molds ensure high-precision sample preparation through their precision-engineered designs, which provide uniform pressure and consistent compaction. Features such as bidirectional pressure, durable materials, and advanced hydraulic systems contribute to the accuracy and reliability of the samples produced.

Can Laboratory Hydraulic Presses Be Used For High-temperature Applications?

Yes, some laboratory hydraulic presses are equipped with heated plates or integrated heating systems, making them suitable for high-temperature applications such as sintering, material processing, and other thermal treatments.

What Are The Benefits Of Using Heated Press Molds?

Heated press molds offer benefits such as rapid heating (up to 500°C), precise temperature control, and the ability to process materials that require heat for compaction or bonding. These molds are ideal for applications in battery research, ceramics, and other materials that need controlled heating during preparation.

How Do Press Molds Contribute To Efficient Laboratory Workflows?

Press molds enhance laboratory efficiency by enabling quick and easy sample preparation with minimal setup time. Their ability to switch between different sample types and materials rapidly, along with features like programmable settings and digital displays, streamlines the workflow and reduces downtime.

What Should I Consider When Choosing A Press Mold For My Laboratory?

When selecting a press mold, consider factors such as the type of samples you will be preparing, the required pressure and temperature ranges, the size and shape of the molds, and the material compatibility. Additionally, evaluate whether manual or automated models better suit your workflow and if any customization options are needed for your specific applications.
View more faqs for this product

4.8

out of

5

Incredible precision and durability—exactly what our lab needed!

Elara Voss

4.9

out of

5

Fast delivery and top-notch quality. Worth every penny!

Rafael Mendoza

4.7

out of

5

The heated plates work flawlessly. A game-changer for our research.

Anika Patel

4.9

out of

5

Superior build and advanced tech. Highly recommend!

Lars Bjornsson

4.8

out of

5

Efficient and reliable. Perfect for high-pressure lab tasks.

Yuki Tanaka

4.7

out of

5

Great value for money. Exceeded all expectations.

Isabella Costa

4.9

out of

5

Robust and easy to use. A must-have for any lab.

Nikolai Petrov

4.8

out of

5

Consistent performance and excellent heating control.

Priya Nair

4.7

out of

5

Quick setup and impressive results. Very satisfied!

Mateo Silva

4.9

out of

5

The vacuum box feature is brilliant. No complaints!

Freya Olsen

4.8

out of

5

High-quality materials and precise temperature control.

Chen Wei

4.7

out of

5

Perfect for our lab’s needs. Fast and efficient.

Alessia Romano

4.9

out of

5

Outstanding performance and durability. A solid investment.

Javier Ruiz

4.8

out of

5

The heated plates are a dream. So consistent!

Hana Kim

4.7

out of

5

Reliable and sturdy. Perfect for heavy-duty use.

Oleg Ivanov

4.9

out of

5

Cutting-edge technology with flawless execution.

Sofia Andersson

4.8

out of

5

Exceptional build quality and user-friendly design.

Rajiv Kapoor

Products

Heated Hydraulic Press Machine with Heated Plates for Vacuum Box Laboratory Hot Press

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Category

Laboratory Heated Press

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