Products Laboratory Hydraulic Press Laboratory Heated Press Laboratory Split Manual Heated Hydraulic Press Machine with Hot Plates
Laboratory Split Manual Heated Hydraulic Press Machine with Hot Plates

Laboratory Heated Press

Laboratory Split Manual Heated Hydraulic Press Machine with Hot Plates

Item Number : PCSM

Price varies based on specs and customizations


Pressure Range
0-30.0 tons ~ 0-40.0 tons
Mold heating temperature
Room temperature-300.0C/500.0C ~ Room temperature-300.0C
Hot platen size
300×300mm ~ 400×400mm
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Advance Your Research with KINTEK's High-Performance Heated Lab Presses

KINTEK specializes in a comprehensive range of lab press machines, including automatic lab presses, lab isostatic presses, and advanced heated lab presses. Our equipment is engineered to meet the demanding needs of modern laboratories, offering precision, efficiency, and versatility for your critical sample preparation.

Why Choose KINTEK's Heated Lab Presses?

Our heated lab presses are designed to provide researchers and technicians with reliable tools that enhance productivity and ensure consistent results. Here's how we deliver value:

  • Achieve Consistent, Reliable Results: Precise control over temperature (up to 300°C, with options for 500°C on select models) and pressure (digital display accuracy of 0.01MPa) ensures reproducible sample preparation for even the most sensitive materials.
  • Built for Demanding Lab Environments: Robust construction featuring chrome-plated cylinders, an innovative one-piece mainboard structure to prevent oil leaks, and molds crafted from durable Japanese high-speed steel ensures longevity and consistent performance under rigorous use.
  • Maximize Your Lab's Efficiency: Experience fast heating (single or double-sided options) and rapid water-circulating cooling to expedite your workflow. The compact, lightweight design allows for easy movement and seamless integration, even inside vacuum glove boxes.
  • Versatile for Diverse Applications: From material research to pharmaceutical development, our presses are adaptable. The hot press function with specialized heating plates serves unique material processing needs, while models like the split manual lab heat press offer a larger pressure range for more demanding sample preparation.

Key Features at a Glance

  1. Precise Temperature Control: Max. heating temperature up to 300°C (customizable to 500°C on select models). Fast heating with options for single-side or double-side heating plates.
  2. Efficient Cooling System: Integrated water circulating system for rapid cooling, protecting the press integrity and your samples post-processing.
  3. Compact & Portable Design: Small footprint and lightweight construction make it easy to carry, move, and an ideal fit for vacuum glove boxes or labs with limited space.
  4. User-Friendly Operation: Intuitive interface for easy setting of temperature, time, and pressure. Designed for straightforward maintenance, including easy oil replacement.
  5. Durable and Leak-Proof: Features like chrome-plated cylinders, one-piece main board, extended pulling springs, and special plunger sealing ensure a long service life without oil leakage.
  6. Accurate Pressure Management: Digital display pressure gauge for precise control (accuracy of 0.01MPa), and a thoughtfully designed pressurizing device for stable operation.

Have specific requirements? Discuss your needs with our experts to find the perfect configuration for your lab.

Versatile Applications

KINTEK's hydraulic lab presses are indispensable tools across various fields, empowering innovation and discovery. They are widely used in:

  • Material Research Labs: For developing and testing new polymers, composites, and advanced materials.
  • Pharmaceuticals: In drug formulation, tablet pressing, and quality control.
  • Catalytic Reactions: For preparing catalyst pellets and studying reaction kinetics.
  • Ceramics: In forming and sintering ceramic samples.
  • Electronic Industries: For component manufacturing and material testing.

Their efficiency in sample preparation, small footprint for easy integration (including vacuum glove boxes for controlled environment processing), and hot press capabilities make them a highly efficient choice for diverse research and industrial applications. The split manual lab heat press, with its larger pressure range and heating up to 300°C, is particularly adept at handling a wide array of sample preparation needs.

Dive Deeper: Product Details & Operation

Detail & Parts

Split manual lab heat press 30T / 40T
Split manual lab heat press 30T / 40T
  • Efficient Cooling: When the heating plate temperature is below 300℃, the water cooling cycle can rapidly cool the plate to room temperature.
  • Overheat Protection: For temperatures above 300℃, water is circulated to the heat insulation plate to protect the machine's overall temperature stability.

Intuitive Operation Interface

Hydraulic Heated Lab Pellet Press Setting

  • Standard Interface: Set upper and lower plate heating temperatures and constant temperature times independently.
  • Zero Button: Calibrate pressure and return to zero.
  • Upper/Lower Plate Buttons: Activate heating for the respective plates.
  • Timer Switch: Toggle the timer function on/off.

Hydraulic Heated Lab Pellet Press Operation

  • Start Button: Initiate heating according to the multi-stage program.
  • Stop Button: Halt the heating process at any time.
  • Setting Button: Access the setting menu for advanced configurations.

Data Display Options

  • List/Graph: Switch between list and graphical display of operational data.

Technical Specifications

Instrument model PCSM-30T3030 PCSM-40T4040
Pressure Range 0-30.0 tons  0-40.0 tons 
Piston diameter 130mm (d) in chrome plated oil cylinder  130mm (d) in chrome plated oil cylinder 
Main overall structure Equipment without sealed connections to reduce oil leakage points  Equipment without sealed connections to reduce oil leakage points
Mold heating temperature Room temperature-300.0C/500.0C Room temperature-300.0C
Insulation method Imported insulation board Imported insulation board
Cooling method Quick cooling with water cooling [optional water cooling machine] Quick cooling with water cooling [optional water cooling machine]
Hot platen size 300×300mm (M×N) 400×400mm(M×N)
Host size 380×350X600mm(K×P×H) 500×480×650(K×P×H)
Dimensions 700×400×600mm(L×W×H) 800×480×650(L×W×H)
Power supply 3000 W(220V/110V can be customized) 5000 W(220V/110V can be customized)
Weight 260 Kg 460Kg
Dimensional diagram of powder tablet press See picture below See picture below
Dimensional diagram of powder tablet press
Dimensional diagram of powder tablet press

Step-by-Step Operation Guide

For detailed instructions on how to replace accessories and important precautions, please click this link.

1. Place the mold in the tablet press.

Step 1: Place the mold in the tablet press.

2. Enter the required heating temperature and time.

Step 2. Enter the required heating temperature and time.

3. Click the heating button to start heating.

Step 3: Click the heating button to start heating.

Step 4: Tighten the drain valve.

Step 4: Tighten the drain valve.

Step 5: Pressurize the sample.

Step 5: Pressurize the sample.

6. Take out the cooled sample.

Step 6: Take out the cooled sample.

Ready to Elevate Your Laboratory's Capabilities?

Discover the KINTEK advantage. Our team of experts is ready to help you select the perfect lab press solution tailored to your specific research or production needs. Whether you require an automatic lab press, a lab isostatic press, or a specialized heated lab press, we have the technology to support your goals.

Contact us today to:

  • Discuss your application requirements in detail.
  • Receive a personalized quotation.
  • Inquire about custom configurations.

Fill out our contact form now, and let KINTEK be your partner in achieving research excellence and manufacturing precision.

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

laboratory press mold

Click to see all press molds.

The Right Lab Press Awaits

The right lab press for your needs awaits

See All Lab Press Types.

Expert Advice? We're Here. Get in Touch!

FAQ

What Are The Main Applications Of Press Molds In Laboratories?

Press molds are widely used in pharmaceutical development for creating uniform tablets, in spectroscopy for sample preparation, in bomb calorimetry for consistent combustion measurement, and in XRF analysis for determining elemental composition. They help in providing standardized samples for accurate testing and analysis across these fields.

What Is A Laboratory Hot Press Machine Used For?

A laboratory hot press machine is primarily used for high-temperature sample pressing tests involving powders, rubber, plastic films, and other solid samples. It can also function as a small vulcanization instrument. It is known for its ease of operation and wide applicability, making it an essential tool for laboratories involved in research and development.

What Is A Laboratory Hydraulic Press Used For?

A laboratory hydraulic press is used for testing material durability and strength, creating pellets for sample analysis, and various other applications such as sample preparation for spectroscopy, power compaction for composite materials, material testing, prototyping microfluidic devices, and pharmaceutical research and development.

What Is The Principle Of A Heated Hydraulic Press?

A heated hydraulic press operates based on Pascal's principle, which states that pressure applied to a confined fluid is transmitted equally in all directions. In a hydraulic press, pressure from a piston (acting like a pump) generates mechanical force. This force is transferred through hydraulic oil from a smaller cylinder to a larger one, where greater force and pressure are applied.

What Types Of Press Molds Are Available For Laboratory Use?

There are various types of press molds available, including square bidirectional pressure molds, ring press molds, ball press molds, cylindrical press molds, anti-cracking press molds, polygon press molds, and special shape press molds. These molds come in different sizes and materials to suit various laboratory needs.

What Are The Key Features Of A Laboratory Hot Press Machine?

Key features of a laboratory hot press machine include a titanium indenter for even temperature distribution, adjustable pressure head, digital pressure gauge, and advanced electronic control. It also features a four-column three-plate structure, pulse heating technology, precise temperature control (0.1s sampling), multi-stage temperature rise, real-time temperature display, and safety mechanisms like emergency stop switches and safety doors.

What Are The Main Features Of A Laboratory Hydraulic Press?

The hydraulic system features a closure force of 25 tons, includes a hydraulic balance device for stable and quick movement, and uses well-known electronic components for stability and long-term use.

What Are The Advantages Of Using A Heated Hydraulic Press?

Heated hydraulic presses offer several advantages, including the ability to perform thermal curing, bonding, or shaping that standard hydraulic presses cannot achieve. They provide precise control over temperature and pressure, ensuring consistent quality. These presses are versatile, cost-effective, and suitable for both small-scale laboratories and large-scale industrial applications. Additional benefits include consistent pressure application, compact design, ease of use, and repeatability in sample production.

What Are The Key Features Of Laboratory Press Molds?

Laboratory press molds feature precision-engineered hydraulic systems for consistent performance. Advanced models may include digital pressure displays and programmable settings. They are available in both manual and automated versions, with sizes ranging from compact benchtop units to larger floor-standing presses to accommodate different laboratory spaces and sample sizes.

What Are The Main Components Of A Laboratory Hot Press Machine?

The main components of a laboratory hot press machine include: 1) Heating System (heating platens, heating elements, temperature sensors, and insulation materials), 2) Pressing System (hydraulic, pneumatic, or manual systems with upper and lower platens), 3) Control System (temperature controller, pressure controller, timer, and human-machine interface), 4) Frame and Structure (robust metal frame to withstand pressing forces), and 5) Optional Auxiliary Systems (cooling system, vacuum system, atmosphere protection system, and safety guards).

How Does A Laboratory Hydraulic Press Work?

A hydraulic lab press works by using a hydraulic cylinder to apply pressure and a heating system to provide temperature control, enabling the compression or compaction of materials like rubber, polymers, and composites. It operates based on Pascal's principle, which states that pressure change within a closed system is constant.

What Are The Common Applications Of A Heated Hydraulic Press?

Heated hydraulic presses are used in a variety of applications such as forging, molding, punching, clinching, powder compacting, concrete compression testing, scrap baling, ceramics manufacturing, and laboratory testing. They are particularly valuable in material testing to evaluate strength, durability, and behavior under high pressure and temperature. These presses are also used for tension testing and to study the effects of high pressure on various substances, aiding in material science and engineering research.

What Materials Are Commonly Used To Make Press Molds?

Press molds are typically made from durable materials such as Cr12MoV alloy steel, carbide (e.g., YT15), and hardened steel. These materials are chosen for their high hardness, durability, and resistance to wear and high pressure, ensuring long-lasting performance in laboratory environments.

How Does A Laboratory Hot Press Machine Work?

A laboratory hot press machine operates by applying positive pressure combined with negative pressure and special adhesives. It features high pressure, low temperature, and short processing times to reduce workpiece deformation. The process involves table feeding, heating, vacuuming, forming, and demolding, driven by oil pressure and compressed air.

What Are The Advantages Of Using A Laboratory Hydraulic Press?

Advantages include high force output for heavy-duty tasks, precise control over force and position, versatility for various applications through pressure adjustments, and built-in safety features like pressure relief valves.

What Features Should I Look For In A Heated Hydraulic Press?

Key features to look for in a heated hydraulic press include a robust hydraulic system capable of delivering several tons of closure force, precise pressure gauges and controls for accurate adjustment and monitoring, and heated plates for thermal processes. Additional desirable features may include digital pressure control, programmable settings for temperature and pressure, rapid cooling capabilities, and a durable design suitable for both laboratory and industrial environments.

What Are The Advantages Of Using Press Molds In Laboratories?

Press molds offer several advantages, including quick setting changes and easy switching between different sample types and materials. This flexibility is not typically available in production presses or injection molding machines, which are more cumbersome and time-consuming for such transitions. Additionally, press molds provide high precision and uniformity in sample preparation.

What Are The Advantages Of Using A Laboratory Hot Press Machine?

The advantages of using a laboratory hot press machine include the ability to apply larger pressure at lower temperatures and shorter film pressure times, which reduces the risk of workpiece deformation compared to negative pressure equipment. Hydraulic hot press machines, in particular, offer precise temperature control, rapid heating, and consistent temperature distribution, making them ideal for applications requiring both high pressure and controlled heat, such as in the molding of thermoplastics and composites.

What Types Of Laboratory Hydraulic Presses Are Available?

There are various types of laboratory hydraulic presses, including manual and automatic models, heated hydraulic presses with hot plates, and specialized presses for glove boxes or vacuum environments. These presses cater to different laboratory needs such as spectroscopy, material research, and pharmaceutical applications.

How Does A Heated Hydraulic Press Differ From A Standard Hydraulic Press?

A heated hydraulic press differs from a standard hydraulic press primarily in its ability to apply heat in addition to pressure. This allows for processes like thermal curing, bonding, and shaping that require controlled temperature conditions. The heated plates or chambers enable precise temperature management, making these presses ideal for applications involving sensitive materials or processes that require both high pressure and heat, such as material testing and sample preparation in laboratories.

Can Press Molds Be Customized For Specific Laboratory Needs?

Yes, many press molds can be customized in terms of size, shape, and material to meet specific laboratory requirements. Customizable options include special shapes, sizes ranging from Φ3-80mm, and materials tailored for specific applications such as XRF analysis, battery research, or material testing.

Why Is A Laboratory Hydraulic Press Ideal For Sample Preparation In Spectroscopy?

Laboratory hydraulic presses are ideal for spectroscopy sample preparation because they can create precise and uniform pellets, such as KBr pellets for FTIR analysis, ensuring accurate and reproducible results in spectroscopic studies.

How Do Press Molds Ensure High-precision Sample Preparation?

Press molds ensure high-precision sample preparation through their precision-engineered designs, which provide uniform pressure and consistent compaction. Features such as bidirectional pressure, durable materials, and advanced hydraulic systems contribute to the accuracy and reliability of the samples produced.

What Safety Features Are Included In Laboratory Hydraulic Presses?

Laboratory hydraulic presses come with built-in safety features such as pressure relief valves to prevent over-pressurization, ensuring safe operation during high-force applications.

What Are The Benefits Of Using Heated Press Molds?

Heated press molds offer benefits such as rapid heating (up to 500°C), precise temperature control, and the ability to process materials that require heat for compaction or bonding. These molds are ideal for applications in battery research, ceramics, and other materials that need controlled heating during preparation.

Can Laboratory Hydraulic Presses Be Used For High-temperature Applications?

Yes, some laboratory hydraulic presses are equipped with heated plates or integrated heating systems, making them suitable for high-temperature applications such as sintering, material processing, and other thermal treatments.

How Do Press Molds Contribute To Efficient Laboratory Workflows?

Press molds enhance laboratory efficiency by enabling quick and easy sample preparation with minimal setup time. Their ability to switch between different sample types and materials rapidly, along with features like programmable settings and digital displays, streamlines the workflow and reduces downtime.

What Should I Consider When Choosing A Press Mold For My Laboratory?

When selecting a press mold, consider factors such as the type of samples you will be preparing, the required pressure and temperature ranges, the size and shape of the molds, and the material compatibility. Additionally, evaluate whether manual or automated models better suit your workflow and if any customization options are needed for your specific applications.
View more faqs for this product

4.8

out of

5

This press machine is a game-changer! Heats up fast and delivers consistent results every time. Worth every penny!

Elara Voss

4.7

out of

5

Superb quality and durability. The manual operation is smooth, and the hot plates are perfectly calibrated. Highly recommend!

Rafael Mendoza

4.9

out of

5

Impressed by the speed of delivery and the machine's performance. It’s a lab essential now!

Anika Patel

4.8

out of

5

The heated hydraulic press is a beast! Perfect for our research needs. No complaints at all.

Liora Chen

4.7

out of

5

Solid build and excellent value for money. The hot plates maintain temperature flawlessly.

Dmitri Volkov

4.9

out of

5

Love the precision and ease of use. This machine has exceeded all my expectations!

Sienna Okafor

4.8

out of

5

Fast shipping and top-notch quality. The split design makes maintenance a breeze.

Kai Nakamura

4.7

out of

5

A reliable workhorse in the lab. The heated plates are a fantastic feature. Very satisfied!

Zara Al-Farsi

4.9

out of

5

Technologically advanced and user-friendly. This machine has streamlined our workflow significantly.

Mateo Silva

4.8

out of

5

Durable and efficient. The manual control gives precise pressure adjustments. Perfect for our needs!

Yara Ivanova

4.7

out of

5

Great investment! The machine is robust and the hot plates heat evenly. No regrets!

Javier Rios

4.9

out of

5

Outstanding performance and build quality. It’s like having a premium tool at a reasonable price.

Leila Abbas

4.8

out of

5

The hydraulic press is a marvel. Heats quickly and operates smoothly. Perfect for any lab!

Nikolai Petrov

4.7

out of

5

Delivered faster than expected. The machine is sturdy and the hot plates are a dream to work with.

Aisha Khan

4.9

out of

5

Absolutely love this press! The manual operation is intuitive, and the results are consistently perfect.

Elias Johansson

Products

Laboratory Split Manual Heated Hydraulic Press Machine with Hot Plates

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Laboratory Heated Press

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