Laboratory Press Molds

Cylindrical Lab Electric Heating Press Mold for Laboratory Use

Item Number : PMH

Price varies based on specs and customizations

Heating temperature: Room temperature-300.0°C (Models up to 500°C available)
Sample size: Φ10, Φ13, Φ15, Φ20, Φ30, Φ40mm (Customizable)
Power supply: 300 W (220V/110V can be customized)

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Discover the KINTEK Cylindrical Electric Heating Press Mold

KINTEK's Cylindrical Lab Electric Heating Press Mold is engineered for superior performance and efficiency in your laboratory. Benefit from its compact design, rapid heating capabilities (up to 500°C with a heating rate of 10-15°C/min), high-temperature stability, and intuitive, user-friendly operation. This versatile mold is designed to efficiently prepare samples ranging in size from Φ5mm to Φ40mm. For enhanced temperature control, it can be equipped with an optional water cooling device. Whether your research involves batteries, superconductors, ceramics, or new material development, our heated press mold is built to deliver consistent and reliable sample preparation.

Product Details & Interface

Explore the key components and user interface of our Cylindrical Electric Heating Mold:

Cylindrical electric heating mold [300℃]

Cylindrical electric heating mold [500℃]

Sample preparation process and demolding process

Intuitive Operation Interface

Standard Interface: Easily set the mold heating temperature and constant temperature time.
Water Cooling Button: Control an externally connected water cooling machine directly through the thermostat for efficient cooling.
Heating Button: Initiate the mold heating process with a single press.
Stop Button: Safely stop the mold heating process at any time.
Timing Switch: Conveniently turn the timing function on or off as needed.

Start Button (Advanced Mode): Execute multi-stage heating programs for complex applications.
Stop Button (Advanced Mode): Halt the heating process during a program if necessary.
List/Curve Display: Switch between list view and a curve chart for real-time monitoring of the heating process.

Technical Specifications

Press the shape of the sample
Heatingtemperature	Room temperature-300.0C (Models up to 500°C available)
Material of lint	Alloy tool steel:440C
indenter hardness	HRC60-HRC62
Sample size	Φ10, Φ13, Φ15, Φ20, Φ30, Φ40mm (Customizable)
Depth ofcavity	40mm(N)
External dimansions	Φ78138mm, Φ90138mm(L**H)
Power supply	300 W (220V/110V can be customized)
Mold weight	Approximately 9kg
Dimensional diagram

Mold Pressure Conversion Table

Mold pressure [Mpa]	50	100	300	400	600	800	1000	1200	1500
Φ8 T	0.25	0.5	1.5	2.01	3.01	4.02	5.02	6.03	7.53
Φ10 T	0.39	0.78	2.35	3.14	4.71	6.28	7.85	9.42	11.7
Φ12 T	0.56	1.13	3.39	4.52	6.78	9.04	11.3	13.5	16.9
Φ13 T	0.66	1.32	3.98	5.3	7.96	10.6	13.2	15.9	19.9
Φ15 T	0.88	1.76	5.3	7.06	10.6	14.1	17.6	21.2	26.5
Φ20 T	1.57	3.14	9.42	12.5	18.8	25.1	31.4	37.6	47.1

Tip: Molds are generally used within the range of 100-800MPa. The maximum pressure limit for these molds is 1500MPa.

Wide Range of Applications

Our Cylindrical Electric Heating Press Mold is indispensable for sample preparation across various scientific and industrial fields. It is widely utilized in:

Battery Research: Preparing electrode materials and solid electrolytes.
Superconductor Development: Crafting high-density superconductor samples.
Cement and Ceramics: Forming samples for material testing and analysis.
Catalysis: Preparing catalyst pellets for performance evaluation.
Silicate Analysis: Creating samples for compositional and structural studies.
Powder Metallurgy: Compacting metal powders for sintering.
Geological and Marine Sciences: Analyzing sea mud and other geological samples.
Biochemical Analysis: Preparing samples for various biochemical assays.
New Material R&D: A crucial tool for developing and testing novel materials.

Furthermore, this versatile mold is compatible with various analytical instruments, including calcium iron analyzers, infrared spectrometers, X-ray fluorescence (XRF) spectrometers, and other testing equipment, facilitating seamless integration into your existing laboratory workflows.

Simple Operation Steps

Follow these straightforward steps to prepare your samples using the Cylindrical Electric Heating Mold:

1. Place the sample powder or material into the mold cavity.

2. Assemble the mold and position it centrally within your lab press.

3. Connect the heating controller and set the desired temperature and time.

4. Initiate the heating process and wait for the set temperature to be reached.

5. Apply the required pressure using your lab press once the sample is heated.

6. Carefully release pressure, remove the mold, and extract your pressed sample.

Custom Solutions & Expert Support from KINTEK

As specialists in laboratory press machines—including automatic lab presses, lab isostatic presses, and heated lab presses—KINTEK is committed to providing solutions tailored to your unique research needs. Our Cylindrical Electric Heating Press Molds can be customized to your exact specifications. This includes non-standard sample sizes and specific power supply requirements (220V/110V options available).

Ready to optimize your sample preparation process? Need a custom mold configuration or have technical questions? Our experienced team is here to help you find the perfect solution. Contact us today for a personalized consultation, to discuss your customization needs, or to request a detailed quote. Enhance your laboratory's capabilities with KINTEK.

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

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FAQ

What Are The Main Applications Of Press Molds In Laboratories?

Press molds are widely used in pharmaceutical development for creating uniform tablets, in spectroscopy for sample preparation, in bomb calorimetry for consistent combustion measurement, and in XRF analysis for determining elemental composition. They help in providing standardized samples for accurate testing and analysis across these fields.

What Is A Laboratory Hot Press Machine Used For?

A laboratory hot press machine is primarily used for high-temperature sample pressing tests involving powders, rubber, plastic films, and other solid samples. It can also function as a small vulcanization instrument. It is known for its ease of operation and wide applicability, making it an essential tool for laboratories involved in research and development.

What Types Of Press Molds Are Available For Laboratory Use?

There are various types of press molds available, including square bidirectional pressure molds, ring press molds, ball press molds, cylindrical press molds, anti-cracking press molds, polygon press molds, and special shape press molds. These molds come in different sizes and materials to suit various laboratory needs.

What Are The Key Features Of A Laboratory Hot Press Machine?

Key features of a laboratory hot press machine include a titanium indenter for even temperature distribution, adjustable pressure head, digital pressure gauge, and advanced electronic control. It also features a four-column three-plate structure, pulse heating technology, precise temperature control (0.1s sampling), multi-stage temperature rise, real-time temperature display, and safety mechanisms like emergency stop switches and safety doors.

What Are The Key Features Of Laboratory Press Molds?

Laboratory press molds feature precision-engineered hydraulic systems for consistent performance. Advanced models may include digital pressure displays and programmable settings. They are available in both manual and automated versions, with sizes ranging from compact benchtop units to larger floor-standing presses to accommodate different laboratory spaces and sample sizes.

What Are The Main Components Of A Laboratory Hot Press Machine?

The main components of a laboratory hot press machine include: 1) Heating System (heating platens, heating elements, temperature sensors, and insulation materials), 2) Pressing System (hydraulic, pneumatic, or manual systems with upper and lower platens), 3) Control System (temperature controller, pressure controller, timer, and human-machine interface), 4) Frame and Structure (robust metal frame to withstand pressing forces), and 5) Optional Auxiliary Systems (cooling system, vacuum system, atmosphere protection system, and safety guards).

What Materials Are Commonly Used To Make Press Molds?

Press molds are typically made from durable materials such as Cr12MoV alloy steel, carbide (e.g., YT15), and hardened steel. These materials are chosen for their high hardness, durability, and resistance to wear and high pressure, ensuring long-lasting performance in laboratory environments.

How Does A Laboratory Hot Press Machine Work?

A laboratory hot press machine operates by applying positive pressure combined with negative pressure and special adhesives. It features high pressure, low temperature, and short processing times to reduce workpiece deformation. The process involves table feeding, heating, vacuuming, forming, and demolding, driven by oil pressure and compressed air.

What Are The Advantages Of Using Press Molds In Laboratories?

Press molds offer several advantages, including quick setting changes and easy switching between different sample types and materials. This flexibility is not typically available in production presses or injection molding machines, which are more cumbersome and time-consuming for such transitions. Additionally, press molds provide high precision and uniformity in sample preparation.

What Are The Advantages Of Using A Laboratory Hot Press Machine?

The advantages of using a laboratory hot press machine include the ability to apply larger pressure at lower temperatures and shorter film pressure times, which reduces the risk of workpiece deformation compared to negative pressure equipment. Hydraulic hot press machines, in particular, offer precise temperature control, rapid heating, and consistent temperature distribution, making them ideal for applications requiring both high pressure and controlled heat, such as in the molding of thermoplastics and composites.

Can Press Molds Be Customized For Specific Laboratory Needs?

Yes, many press molds can be customized in terms of size, shape, and material to meet specific laboratory requirements. Customizable options include special shapes, sizes ranging from Φ3-80mm, and materials tailored for specific applications such as XRF analysis, battery research, or material testing.

How Do Press Molds Ensure High-precision Sample Preparation?

Press molds ensure high-precision sample preparation through their precision-engineered designs, which provide uniform pressure and consistent compaction. Features such as bidirectional pressure, durable materials, and advanced hydraulic systems contribute to the accuracy and reliability of the samples produced.

What Are The Benefits Of Using Heated Press Molds?

Heated press molds offer benefits such as rapid heating (up to 500°C), precise temperature control, and the ability to process materials that require heat for compaction or bonding. These molds are ideal for applications in battery research, ceramics, and other materials that need controlled heating during preparation.

How Do Press Molds Contribute To Efficient Laboratory Workflows?

Press molds enhance laboratory efficiency by enabling quick and easy sample preparation with minimal setup time. Their ability to switch between different sample types and materials rapidly, along with features like programmable settings and digital displays, streamlines the workflow and reduces downtime.

What Should I Consider When Choosing A Press Mold For My Laboratory?

When selecting a press mold, consider factors such as the type of samples you will be preparing, the required pressure and temperature ranges, the size and shape of the molds, and the material compatibility. Additionally, evaluate whether manual or automated models better suit your workflow and if any customization options are needed for your specific applications.

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