Lab Double Plate Heating Mold for Laboratory Use

Product Visuals & Interface Details

Explore the design and user interface of our Double Plate Heating Mold, engineered for precision and ease of use in your laboratory.

Intuitive Operation Interface

• Standard interface: Set the heating temperature and constant temperature time for the mold separately.
• Water cooling button: Control the connected water cooler directly through the thermostat.
• Heating button: Initiate mold heating.
• Stop button: Halt the mold heating process.
• Timer switch: Toggle the timer function on or off.

• Start button: Begin heating according to the pre-set multi-stage heating program.
• Stop button: Interrupt the heating process at any time.
• List curve: Switch between list view and curve chart for current display state.

Overview: Precision Heating & Cooling for Your Lab

KINTEK specializes in advanced lab press machines, including automatic lab presses, lab isostatic presses, and heated lab presses, designed to meet the rigorous demands of modern laboratories. Our Double Plate Heating Mold is a testament to this expertise, offering a versatile and efficient solution for applications requiring precise thermal management.

This system features an innovative split design with separate upper heating and lower cooling zones, enabling exceptional control over your material processing. Whether for sample preparation, material testing, or small-scale production, the KINTEK Double Plate Heating Mold empowers you to achieve consistent, reliable, and high-quality results.

Advanced Features for Optimal Performance

The Double Plate Heating Mold integrates cutting-edge technology to deliver superior performance, energy efficiency, and user control for your laboratory needs:

• Dual-Zone Temperature Control: The split design with a dedicated upper heating zone and a lower cooling zone allows for precise and independent temperature management. This ensures materials are processed exactly according to your specific thermal requirements, enhancing experimental accuracy.
• Stable & Uniform Heating: The upper heating plate utilizes multiple electric heat pipes, guaranteeing stable, reliable, and uniform heat distribution across the plate surface. This prevents hot spots and is crucial for maintaining the integrity of sensitive materials and ensuring reproducible outcomes.
• Rapid & Effective Cooling: The lower cooling plate incorporates a serpentine water cooling pipe, facilitating rapid and forceful cooling. This feature is essential for processes requiring quick temperature reduction, significantly improving cycle times and overall laboratory productivity.
• Energy-Efficient Hydraulic System: The integrated hydraulic system boasts automatic pressure compensation and an optimized electro-hydraulic drive design. This not only enhances operational efficiency but also reduces energy consumption, contributing to lower running costs and environmental sustainability.
• High-Quality Electrical Control & Precision: Adhering to strict standards (CE or higher), the electrical control system ensures operational safety and reliability. Temperature, time, and pressure can be accurately set and clearly displayed, providing meticulous control over the entire molding process.
• Customizable Options: To further enhance performance and longevity, plates can be annealed after welding upon request. This process eliminates internal tensions, ensuring a perfectly smooth working surface and extending the mold's operational life.

Technical specifications

Instrument model	PMD
Press the shape of the sample
Heating temperature	Room temperature-300°C (Models up to 500°C available)
Mold material	Alloy tool steel:Cr12MoV
Indenter hardness	HRC60-HRC62
Sample size	Contact us for customizable options
Sample thickness	0.02-0.1mm(N)
External dimension 1	180*180*130mm(L*W*H)
External dimension 2	200*200*130mm(L*W*H)
External dimension 3	300*300*130mm(L*W*H)
Mold weight	32Kg / 38Kg / 88Kg
Dimensional diagram

Wide Range of Applications

Thanks to their ability to provide precise and uniform heating, KINTEK's Double Plate Heating Molds, particularly those utilizing inductive heating and high-quality machining, are indispensable across various industries. These molds are crucial in processes demanding controlled thermal conditions, safeguarding the integrity and quality of the final product. Key application areas include:

• Laboratory Equipment: Essential in laboratory settings for precise heating applications, ensuring consistent and reliable results in experiments, research, and material development.
• 3D Printer Heated Beds: Vital for maintaining the optimal bed temperature necessary for successful 3D printing, especially with materials like ABS and PLA.
• Food Processing: Employed in griddles, waffle irons, and other cooking appliances where uniform and controlled heating is critical for food quality and safety.
• Industrial Heating: Used in diverse industrial processes that require heat treatment, such as annealing, curing, bonding, and heat sealing.
• Automotive Applications: Can aid in processes like deicing and defogging components, or in the manufacturing of parts requiring thermal molding.
• Electronics Manufacturing: Utilized in the production of electronic components where precise temperature control is necessary for soldering, bonding, or curing.
• Medical Devices: Employed in the manufacturing and sterilization of medical equipment that requires precise and controlled heating.
• Textile Industry: Applicable in devices like clothes irons and steamers, ensuring fabric smoothness, quality, and heat-setting processes.

These applications underscore the versatility and importance of KINTEK's Double Plate Heating Molds in achieving precise and uniform thermal control across diverse sectors, particularly in demanding laboratory environments.

Step-by-Step Operation Guide

1. Place the sample in the mold.

2. Put the mold into the hot press.

3. Set the required temperature.

4. Start heating the sample.

5. Pressurize the sample.

6. Take out the pressed sample.

Working Principle

KINTEK Double Plate Heating Molds primarily utilize a combination of direct electrical resistance heating and efficient heat conduction to achieve uniform temperature distribution. The upper heating plate contains embedded electric heat pipes. When electricity passes through these resistive elements, they generate heat. This heat is then efficiently conducted through the high-thermal-conductivity mold material (typically alloy tool steel) to the sample. The lower plate facilitates cooling, often through integrated water channels, to rapidly reduce temperature when needed. This precision-engineered setup ensures steady, controlled heating and cooling, essential for maintaining consistent temperatures across the mold surface and within the sample for various laboratory processes.

Elevate Your Laboratory Processes with KINTEK

At KINTEK, we are committed to providing high-performance laboratory equipment that enhances your research and development capabilities. Our Double Plate Heating Molds are designed for precision, reliability, and ease of use, ensuring you can achieve optimal results every time.

Ready to learn more or discuss your specific application needs? Our team of experts is here to help you select the perfect heating mold configuration for your laboratory. Contact us today for a personalized consultation, detailed specifications, or a competitive quote.

Reach out to us by filling out the form below or by clicking here: Request More Information.

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