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Automatic Heated Hydraulic Press Machine with Hot Plates for Laboratory

Laboratory Heated Press

Automatic Heated Hydraulic Press Machine with Hot Plates for Laboratory

Item Number : PCAH

Price varies based on specs and customizations

Pressure Range
0-25.0~40.0 tons
Mold Heating Temperature
Room temperature-300.0℃~500.0℃
Hot platen size
180×180mm~400×400mm
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KINTEK Automatic Lab Heat Press: Precision, Efficiency, and Reliability for Your Laboratory

Elevate your material research and sample preparation with KINTEK's state-of-the-art Automatic Lab Heat Press. Designed for laboratories demanding precision and efficiency, our presses deliver consistent, reproducible results for a wide range of applications. As specialists in lab press machines, KINTEK offers solutions including automatic lab presses, lab isostatic presses, and heated lab presses tailored to your specific needs.

Automatic lab heat press 25T
Automatic lab heat press 25T
Automatic lab heat press 50T
Automatic lab heat press 50T (PCAH-600E-20)

Why Choose KINTEK's Automatic Lab Heat Press?

Our Automatic Lab Heat Press is engineered to enhance your laboratory's capabilities. After samples are heated and pressurized, their chemical stability is significantly improved, making them less prone to breaking and easier to cut and preserve.

  • Precision Automation & Control: Achieve reproducible results with fully automatic, programmable pressurization, pressure holding, and timed pressure relief. Reach temperatures up to 500°C (model dependent) with precise control, crucial for demanding sample preparation.
  • Efficient Heating & Cooling: Benefit from fast single or double-sided heating plates. Our integrated water circulating system allows for rapid cooling, protecting the press and expediting your workflow.
  • Compact & Versatile Design: Its small footprint and light weight make it easy to carry, move, and even operate within a vacuum glove box, maximizing your lab space and allowing for processing under vacuum environments.
  • User-Friendly Operation: Features a clear LCD screen for intuitive control and simplified loading/ejection processes, shortening operating time and improving overall work efficiency.

Ready to enhance your lab's efficiency and precision? Discuss your requirements with our experts today!

Detailed Views & Key Components

Explore the thoughtful design and robust construction of our Automatic Lab Heat Press:

Set interface
Intuitive Set Panel for easy programming and operation.
Rapid cooling and high temperature protection
Rapid cooling system and high-temperature protection features.

Our cooling system is designed for efficiency and safety:

  • For heating plate temperatures below 300℃, air-cooling can be supplemented by water cooling for rapid return to room temperature.
  • Above 300℃, water is circulated to the heat insulation plate to protect the entire machine from excessive temperature rise.

Heat press side view

Chiller details display
Optional Chiller for enhanced cooling performance.

Key Advantages of KINTEK Lab Presses

  1. Superior Design & Aesthetics: Electroplated countersunk head hexagonal screws on the upper plate for a clean, space-saving design. All-aluminum alloy handwheel is beautiful, practical, and durable.
  2. Durable & Leak-Proof Construction: Chrome-plated cylinder ensures a smooth, rust-free surface and excellent sealing with high-quality rubber rings to prevent oil leakage. The one-piece mainboard structure (oil pool, mainboard, oil cylinder integrated) eliminates seal connections, enhancing reliability.
  3. Robust Performance: Extended pulling spring provides excellent rebound and longevity, allowing 30mm cylinder return without deformation. Mold crafted from Japanese high-speed steel offers superior material quality, high hardness, deformation resistance, and long service life.
  4. Precise Pressure Control: Digital display pressure gauge offers more accurate pressure control, with display accuracy to 0.01MPa.
  5. Ease of Maintenance: External oil pool for easy oil replacement, with an integrated hydraulic oil filtration device.
  6. Optimized Pressurizing Device: Strategically placed at the lowermost corner of the mainframe for reasonable angle and force application, preventing tilting.

Applications

KINTEK's Automatic Lab Heat Press is an indispensable, high-efficiency tool for sample preparation, widely utilized in:

  • Material Researching Labs
  • Pharmaceutical Development
  • Catalytic Reaction Studies
  • Ceramics Industry
  • Electronic Industries

Its versatility allows for standard hot pressing and processing under vacuum environments when used within a glove box.

Technical Specifications

Instrument Model PCAH-25T1818/1818G PCAH-25T2020/2020G PCAH-30T3030/3030G PCAH-40T4040/4040G
Pressure Range 0-25.0 tons 0-25.0 tons 0-30.0 tons 0-40.0 tons
Pressurization Process Program pressurization - Program holding - Timed pressure relief Program pressurization - Program holding - Timed pressure relief Program pressurization - Program holding - Timed pressure relief Program pressurization - Program holding - Timed pressure relief
Mold Heating Temperature Room temperature-300.0℃/500.0℃ Room temperature-300.0℃/500.0℃ Room temperature-300.0℃/500.0℃ Room temperature-300.0℃
Insulation Method Imported insulation board Imported insulation board Imported insulation board Imported insulation board
Cooling Method Quick cooling with water cooling [optional water cooling machine] Quick cooling with water cooling [optional water cooling machine] Quick cooling with water cooling [optional water cooling machine] Quick cooling with water cooling [optional water cooling machine]
Hot platen size 180×180mm(M×N) 200×200mm(M×N) 300×300mm(M×N) 400X400mm(M×N)
Dimensions 300×390×560mm(L×W×H) 300×390×560mm(L×W×H) 400×490×580mm(L×W×H) 500×550×620mm(L×W×H)
Powersupply 1700 W (220V/110V can be customized) 1700 W(220V/110V can be customized) 3500 W(220V/110V can be customized) 5500 W (220V/110V can be customized)
Weight 140 Kg 140 Kg 280 Kg 480 Kg
Dimensional diagram of powder tablet press
Dimensional diagram of powder tablet press

Need a specific configuration or have questions about our specifications? Contact our technical team now!

Operating Steps & Maintenance

​How to replace accessories and precautions

A quick overview of the operating procedure:

Operating step 1

Step 1: Place the sample into the heating mold.

Operating step 2

Step 2: Press the "Pre pressing" button to clamp the sample.

Operating step 3

Step 3: Press "Settings" to enter the programming menu.

Operating step 4

Step 4: Use "+/-" buttons to set desired heating plate temperature.

Operating step 5

Step 5: Use "+/-" buttons to set the pressure to be applied.

Operating step 6

Step 6: Return to the operation menu; press heating buttons to start heating.

Operating step 7

Step 7: Once set temperature is reached, press pressurization button to start the cycle.

Operating step 8

Step 8: After cycle completion, carefully remove the sample from the mold.

Get Your Custom Lab Press Solution

KINTEK is committed to providing high-quality lab press machines that meet your precise laboratory needs. Whether you require an automatic lab press, lab isostatic press, or a heated lab press, our team is ready to assist you.

Contact us through the form below (ID: #ContactForm) or click here to request a quote or consultation. Let KINTEK be your partner in laboratory excellence.

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

laboratory press mold

Click to see all press molds.

The Right Lab Press Awaits

The right lab press for your needs awaits

See All Lab Press Types.

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FAQ

What Is A Laboratory Hot Press Machine Used For?

A laboratory hot press machine is primarily used for high-temperature sample pressing tests involving powders, rubber, plastic films, and other solid samples. It can also function as a small vulcanization instrument. It is known for its ease of operation and wide applicability, making it an essential tool for laboratories involved in research and development.

What Is The Principle Of A Heated Hydraulic Press?

A heated hydraulic press operates based on Pascal's principle, which states that pressure applied to a confined fluid is transmitted equally in all directions. In a hydraulic press, pressure from a piston (acting like a pump) generates mechanical force. This force is transferred through hydraulic oil from a smaller cylinder to a larger one, where greater force and pressure are applied.

What Is A Laboratory Hydraulic Press Used For?

A laboratory hydraulic press is used for testing material durability and strength, creating pellets for sample analysis, and various other applications such as sample preparation for spectroscopy, power compaction for composite materials, material testing, prototyping microfluidic devices, and pharmaceutical research and development.

What Are The Main Applications Of Press Molds In Laboratories?

Press molds are widely used in pharmaceutical development for creating uniform tablets, in spectroscopy for sample preparation, in bomb calorimetry for consistent combustion measurement, and in XRF analysis for determining elemental composition. They help in providing standardized samples for accurate testing and analysis across these fields.

What Are The Key Features Of A Laboratory Hot Press Machine?

Key features of a laboratory hot press machine include a titanium indenter for even temperature distribution, adjustable pressure head, digital pressure gauge, and advanced electronic control. It also features a four-column three-plate structure, pulse heating technology, precise temperature control (0.1s sampling), multi-stage temperature rise, real-time temperature display, and safety mechanisms like emergency stop switches and safety doors.

What Are The Advantages Of Using A Heated Hydraulic Press?

Heated hydraulic presses offer several advantages, including the ability to perform thermal curing, bonding, or shaping that standard hydraulic presses cannot achieve. They provide precise control over temperature and pressure, ensuring consistent quality. These presses are versatile, cost-effective, and suitable for both small-scale laboratories and large-scale industrial applications. Additional benefits include consistent pressure application, compact design, ease of use, and repeatability in sample production.

What Are The Main Features Of A Laboratory Hydraulic Press?

The hydraulic system features a closure force of 25 tons, includes a hydraulic balance device for stable and quick movement, and uses well-known electronic components for stability and long-term use.

What Types Of Press Molds Are Available For Laboratory Use?

There are various types of press molds available, including square bidirectional pressure molds, ring press molds, ball press molds, cylindrical press molds, anti-cracking press molds, polygon press molds, and special shape press molds. These molds come in different sizes and materials to suit various laboratory needs.

What Are The Main Components Of A Laboratory Hot Press Machine?

The main components of a laboratory hot press machine include: 1) Heating System (heating platens, heating elements, temperature sensors, and insulation materials), 2) Pressing System (hydraulic, pneumatic, or manual systems with upper and lower platens), 3) Control System (temperature controller, pressure controller, timer, and human-machine interface), 4) Frame and Structure (robust metal frame to withstand pressing forces), and 5) Optional Auxiliary Systems (cooling system, vacuum system, atmosphere protection system, and safety guards).

What Are The Common Applications Of A Heated Hydraulic Press?

Heated hydraulic presses are used in a variety of applications such as forging, molding, punching, clinching, powder compacting, concrete compression testing, scrap baling, ceramics manufacturing, and laboratory testing. They are particularly valuable in material testing to evaluate strength, durability, and behavior under high pressure and temperature. These presses are also used for tension testing and to study the effects of high pressure on various substances, aiding in material science and engineering research.

How Does A Laboratory Hydraulic Press Work?

A hydraulic lab press works by using a hydraulic cylinder to apply pressure and a heating system to provide temperature control, enabling the compression or compaction of materials like rubber, polymers, and composites. It operates based on Pascal's principle, which states that pressure change within a closed system is constant.

What Are The Key Features Of Laboratory Press Molds?

Laboratory press molds feature precision-engineered hydraulic systems for consistent performance. Advanced models may include digital pressure displays and programmable settings. They are available in both manual and automated versions, with sizes ranging from compact benchtop units to larger floor-standing presses to accommodate different laboratory spaces and sample sizes.

How Does A Laboratory Hot Press Machine Work?

A laboratory hot press machine operates by applying positive pressure combined with negative pressure and special adhesives. It features high pressure, low temperature, and short processing times to reduce workpiece deformation. The process involves table feeding, heating, vacuuming, forming, and demolding, driven by oil pressure and compressed air.

What Features Should I Look For In A Heated Hydraulic Press?

Key features to look for in a heated hydraulic press include a robust hydraulic system capable of delivering several tons of closure force, precise pressure gauges and controls for accurate adjustment and monitoring, and heated plates for thermal processes. Additional desirable features may include digital pressure control, programmable settings for temperature and pressure, rapid cooling capabilities, and a durable design suitable for both laboratory and industrial environments.

What Are The Advantages Of Using A Laboratory Hydraulic Press?

Advantages include high force output for heavy-duty tasks, precise control over force and position, versatility for various applications through pressure adjustments, and built-in safety features like pressure relief valves.

What Materials Are Commonly Used To Make Press Molds?

Press molds are typically made from durable materials such as Cr12MoV alloy steel, carbide (e.g., YT15), and hardened steel. These materials are chosen for their high hardness, durability, and resistance to wear and high pressure, ensuring long-lasting performance in laboratory environments.

What Are The Advantages Of Using A Laboratory Hot Press Machine?

The advantages of using a laboratory hot press machine include the ability to apply larger pressure at lower temperatures and shorter film pressure times, which reduces the risk of workpiece deformation compared to negative pressure equipment. Hydraulic hot press machines, in particular, offer precise temperature control, rapid heating, and consistent temperature distribution, making them ideal for applications requiring both high pressure and controlled heat, such as in the molding of thermoplastics and composites.

How Does A Heated Hydraulic Press Differ From A Standard Hydraulic Press?

A heated hydraulic press differs from a standard hydraulic press primarily in its ability to apply heat in addition to pressure. This allows for processes like thermal curing, bonding, and shaping that require controlled temperature conditions. The heated plates or chambers enable precise temperature management, making these presses ideal for applications involving sensitive materials or processes that require both high pressure and heat, such as material testing and sample preparation in laboratories.

What Types Of Laboratory Hydraulic Presses Are Available?

There are various types of laboratory hydraulic presses, including manual and automatic models, heated hydraulic presses with hot plates, and specialized presses for glove boxes or vacuum environments. These presses cater to different laboratory needs such as spectroscopy, material research, and pharmaceutical applications.

What Are The Advantages Of Using Press Molds In Laboratories?

Press molds offer several advantages, including quick setting changes and easy switching between different sample types and materials. This flexibility is not typically available in production presses or injection molding machines, which are more cumbersome and time-consuming for such transitions. Additionally, press molds provide high precision and uniformity in sample preparation.

Why Is A Laboratory Hydraulic Press Ideal For Sample Preparation In Spectroscopy?

Laboratory hydraulic presses are ideal for spectroscopy sample preparation because they can create precise and uniform pellets, such as KBr pellets for FTIR analysis, ensuring accurate and reproducible results in spectroscopic studies.

Can Press Molds Be Customized For Specific Laboratory Needs?

Yes, many press molds can be customized in terms of size, shape, and material to meet specific laboratory requirements. Customizable options include special shapes, sizes ranging from Φ3-80mm, and materials tailored for specific applications such as XRF analysis, battery research, or material testing.

What Safety Features Are Included In Laboratory Hydraulic Presses?

Laboratory hydraulic presses come with built-in safety features such as pressure relief valves to prevent over-pressurization, ensuring safe operation during high-force applications.

How Do Press Molds Ensure High-precision Sample Preparation?

Press molds ensure high-precision sample preparation through their precision-engineered designs, which provide uniform pressure and consistent compaction. Features such as bidirectional pressure, durable materials, and advanced hydraulic systems contribute to the accuracy and reliability of the samples produced.

Can Laboratory Hydraulic Presses Be Used For High-temperature Applications?

Yes, some laboratory hydraulic presses are equipped with heated plates or integrated heating systems, making them suitable for high-temperature applications such as sintering, material processing, and other thermal treatments.

What Are The Benefits Of Using Heated Press Molds?

Heated press molds offer benefits such as rapid heating (up to 500°C), precise temperature control, and the ability to process materials that require heat for compaction or bonding. These molds are ideal for applications in battery research, ceramics, and other materials that need controlled heating during preparation.

How Do Press Molds Contribute To Efficient Laboratory Workflows?

Press molds enhance laboratory efficiency by enabling quick and easy sample preparation with minimal setup time. Their ability to switch between different sample types and materials rapidly, along with features like programmable settings and digital displays, streamlines the workflow and reduces downtime.

What Should I Consider When Choosing A Press Mold For My Laboratory?

When selecting a press mold, consider factors such as the type of samples you will be preparing, the required pressure and temperature ranges, the size and shape of the molds, and the material compatibility. Additionally, evaluate whether manual or automated models better suit your workflow and if any customization options are needed for your specific applications.
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