Universal Laboratory Press

Laboratory Hydraulic Press 2T Lab Pellet Press for KBR FTIR

Name: Laboratory Hydraulic Press 2T Lab Pellet Press for KBR FTIR
Brand: Kintek Press
SKU: KT-KBP
Rating: 4.8 (12 reviews)

Item Number : KT-KBP

Price varies based on specs and customizations

Working Pressure (T): 0-2 (30Mpa)
Piston Diameter: Φ45mm
Workbench Diameter: Φ45mm

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KINTEK KBR Press: Your Essential Partner for Flawless FTIR Analysis

Struggling with inconsistent KBr pellets for your transmission FTIR analysis? The KINTEK KBR Press is meticulously engineered to solve this. This robust handheld laboratory hydraulic press delivers up to 2 tons of pressure, consistently producing the high-quality, uniform pellets essential for accurate and reproducible results. Designed for durability and virtually maintenance-free operation, it's available as a standalone unit or as a comprehensive kit to perfectly suit your laboratory's requirements. Its compact, portable design offers exceptional versatility, making it an ideal solution for various lab environments, including glove box use and on-the-go applications.

Laboratory Hydraulic Press 2T

Why Choose the KINTEK KBR Press for Your Lab?

The KBR Press isn't just another piece of equipment; it's a gateway to more reliable data and a smoother workflow. Here’s how it delivers exceptional value:

Consistently High-Quality Pellets for Accurate Analysis: Achieve reliable, reproducible KBr pellets critical for your FTIR analysis. Our press applies stable pressure (up to 2 tons) with precision, thanks to a digital display pressure gauge (0.01MPa accuracy). Combined with high-performance molds crafted from Japanese high-speed steel (known for high hardness and resistance to deformation), you get consistent pellet quality every time. The simple, robust structure without a one-way valve ensures more stable upper pressure, vital for infrared spectrometry.
Engineered for Durability and Leak-Proof Reliability: Count on long-term performance and minimal downtime. The KBR Press features a chrome-plated cylinder for a smooth, rust-resistant surface and excellent sealing with quality rubber rings. Its integrated main structure (oil pool, main board, oil cylinder as one piece) eliminates many traditional seal connections, drastically reducing the risk of leaks and enhancing overall reliability. Special plunger and custom-designed sealing structures further ensure an outstanding, dependable sealing effect.
User-Friendly, Compact & Versatile Design: Maximize your lab space and enhance your workflow efficiency. Its sleek, space-saving design features electroplated countersunk head hexagonal screws for a clean look. The small size, light weight, and truly leak-proof design make it easy to carry and perfectly suitable for use within a glove box. The ergonomic all-aluminum alloy hand wheel is both aesthetically pleasing and highly resistant to breakage, ensuring comfortable operation.
Simplified Maintenance for Continuous Operation: We understand that lab time is precious. The oil pool is located externally for convenient oil replacement, and the oil circuit includes a hydraulic oil filtration device, prolonging the system's life and reducing maintenance needs. This thoughtful design ensures your press remains a dependable asset.

Ready to achieve superior KBr pellets with ease and confidence? Contact our specialists today to discuss your needs or request a quote for the KINTEK KBR Press.

Technical Specifications

Model	PCKBR-2T
Working Pressure (T)	0-2 (30Mpa)
Piston Diameter	Φ45mm
Pressure Stability	≤1MPa/10min
Workbench Diameter	Φ45mm
Number of Columns	Two
Working Space (W×D)	54×55 mm
Dimensions (W×L×H)	100×220×220 mm
Weight (kg)	4.8 kg

KINTEK KBR Press Dimensions — Compact Dimensions of the KINTEK KBR Press

Operating Your KBR Press

Safety First: Always prioritize safety when operating the Manual Lab Press. Wear protective gloves and eye goggles. Thoroughly read the user manual before commencing any operation.

Assembling KBR mold and positioning samples

1. Preparation and Assembly

Assemble the KBR mold according to the guidelines. Ensure samples are correctly positioned within the mold.

2. Insertion and Fixation

Carefully place the assembled KBR mold into the designated area within the KBR press. Secure the mold by tightening the provided screws.

3. Adjustment and Pressurization

Turn the handle clockwise to apply pressure to the mold. Gradually and steadily increase the pressure to the desired level for your specific requirements.

4. Maintain Pressure

Once the target pressure is achieved, maintain it consistently for the designated duration, which may vary based on your samples and desired outcome.

5. Release and Extraction

After the pressing duration, carefully release the pressure by turning the handle counterclockwise. Ensure a gradual release to prevent damage to samples or the press.

6. Disassembly and Sample Retrieval

Gently disassemble the KBR mold, taking care not to disturb the pressed samples. Meticulously retrieve the samples, preserving their integrity for subsequent analysis.

For detailed guidance on operating the KBR Press or to discuss specific application support for your laboratory needs, please reach out to our expert team.

Take the Next Step Towards Better FTIR Sample Prep

The KINTEK KBR Press is engineered to deliver consistent, high-quality results for your FTIR analysis, backed by robust engineering and user-friendly features. If you're looking to improve reliability, save space, and simplify your workflow, the KBR Press is your ideal solution.

Have questions? Need a quote? Want to discuss how the KBR Press (available standalone or as a kit) can integrate into your lab? Our KINTEK specialists are ready to provide personalized support.

Contact us today using our quick contact form, and let's enhance your laboratory's capabilities!

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

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The Right Lab Press Awaits

The right lab press for your needs awaits

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FAQ

What Is A Laboratory Hydraulic Press Used For?

A laboratory hydraulic press is used for testing material durability and strength, creating pellets for sample analysis, and various other applications such as sample preparation for spectroscopy, power compaction for composite materials, material testing, prototyping microfluidic devices, and pharmaceutical research and development.

What Are The Main Applications Of A Laboratory Pellet Press?

Laboratory pellet presses are widely used in various fields including materials science (for preparing metal, ceramic, and plastic samples), chemistry (for catalysts and electrode materials), geology (for rock and ore samples), materials characterization (such as SEM and XRD analysis), energy sector (for battery electrodes and fuel cells), medicine (for drug preparation), and food/agriculture (for food ingredient samples). They are also essential in pharmaceutical analysis, environmental analysis, and material science research.

What Are The Main Applications Of A KBr Pellet Press?

A KBr pellet press is used in various industries and scientific research for forming precise pharmaceutical tablets, crafting uniform samples in materials science for testing properties like tensile strength and thermal conductivity, and optimizing manufacturing processes for ceramic and metal alloy samples. It is also vital for producing homogenous, high-density fuel pellets in nuclear energy, which directly affects reactor performance.

What Are The Main Applications Of Press Molds In Laboratories?

Press molds are widely used in pharmaceutical development for creating uniform tablets, in spectroscopy for sample preparation, in bomb calorimetry for consistent combustion measurement, and in XRF analysis for determining elemental composition. They help in providing standardized samples for accurate testing and analysis across these fields.

What Are The Main Features Of A Laboratory Hydraulic Press?

The hydraulic system features a closure force of 25 tons, includes a hydraulic balance device for stable and quick movement, and uses well-known electronic components for stability and long-term use.

What Features Should I Consider When Choosing A Laboratory Pellet Press?

When selecting a laboratory pellet press, consider factors such as sample volume, pressure requirements, and space constraints. Key features to evaluate include force gauges for precise pressure control, heated platens for materials that require heat, and customization options like interchangeable dies and plungers. Additionally, look for durability, ease of operation, and the ability to handle specific materials relevant to your research or industry.

What Are The Key Features Of A KBr Pellet Press?

The key features of a KBr pellet press include full hydraulic operation for precise pressure application, an integrated pressure gauge for real-time feedback, a user-friendly design for ease of use, low cost of ownership due to durability and minimal maintenance, and suitability for producing high-quality pellets for FTIR analysis.

What Types Of Press Molds Are Available For Laboratory Use?

There are various types of press molds available, including square bidirectional pressure molds, ring press molds, ball press molds, cylindrical press molds, anti-cracking press molds, polygon press molds, and special shape press molds. These molds come in different sizes and materials to suit various laboratory needs.

How Does A Laboratory Hydraulic Press Work?

A hydraulic lab press works by using a hydraulic cylinder to apply pressure and a heating system to provide temperature control, enabling the compression or compaction of materials like rubber, polymers, and composites. It operates based on Pascal's principle, which states that pressure change within a closed system is constant.

How Does A Laboratory Pellet Press Work?

A laboratory pellet press operates using a hydraulic cylinder to apply controlled pressure to materials, compressing them into pellets. Some models also include a heating system for temperature control, which is useful for processing materials like rubber, polymers, and composites. The press allows for precise adjustment of pressure and speed, ensuring reproducible results and efficient batch production.

How Does A KBr Pellet Press Work?

The KBr pellet method is based on the fact that potassium bromide becomes plastic under high pressure and forms a transparent matrix when compressed. This matrix allows infrared light to pass through, making it ideal for IR spectroscopy. The sample is mixed with KBr powder in a specific ratio (typically 1:100 to 1:200, sample to KBr) to ensure even distribution and minimal blockage of IR light.

What Are The Key Features Of Laboratory Press Molds?

Laboratory press molds feature precision-engineered hydraulic systems for consistent performance. Advanced models may include digital pressure displays and programmable settings. They are available in both manual and automated versions, with sizes ranging from compact benchtop units to larger floor-standing presses to accommodate different laboratory spaces and sample sizes.

What Are The Advantages Of Using A Laboratory Hydraulic Press?

Advantages include high force output for heavy-duty tasks, precise control over force and position, versatility for various applications through pressure adjustments, and built-in safety features like pressure relief valves.

What Are The Advantages Of Using A Laboratory Pellet Press?

The advantages of using a laboratory pellet press include precise control over pressure and temperature, high adjustability in terms of pressure and speed, capability for batch production, and the ability to produce reproducible results. These presses are versatile, handling both pellets and powders efficiently, and are designed for time and cost efficiency. They are also easy to operate and built with durable materials for long-term reliability in laboratory settings.

What Are The Advantages Of Using A KBr Pellet Press?

The advantages include transparency to IR radiation for clear spectral analysis, versatility with a wide range of solid samples, and high reproducibility ensuring consistent results. Additionally, it offers high sensitivity for detecting trace amounts due to thin and uniform sample distribution, minimal sample preparation with quick and efficient steps, and versatility suitable for a wide range of solid samples, including polymers, pharmaceuticals, and inorganic compounds.

What Materials Are Commonly Used To Make Press Molds?

Press molds are typically made from durable materials such as Cr12MoV alloy steel, carbide (e.g., YT15), and hardened steel. These materials are chosen for their high hardness, durability, and resistance to wear and high pressure, ensuring long-lasting performance in laboratory environments.

What Types Of Laboratory Hydraulic Presses Are Available?

There are various types of laboratory hydraulic presses, including manual and automatic models, heated hydraulic presses with hot plates, and specialized presses for glove boxes or vacuum environments. These presses cater to different laboratory needs such as spectroscopy, material research, and pharmaceutical applications.

What Types Of Laboratory Pellet Presses Are Available?

There are several types of laboratory pellet presses available, including manual hydraulic presses, automatic hydraulic presses, and split electric presses. Manual presses are ideal for basic applications, while automatic presses offer enhanced precision and efficiency for more demanding tasks. Split electric presses provide advanced pressure control and are compact, making them suitable for versatile applications. Additionally, there are specialized presses like isostatic presses and those designed for glove box use or specific analytical techniques like XRF and FTIR.

What Are The Drawbacks Of Manual KBr Pellet Presses?

Manual presses are portable, simple to use without complex machinery, and cost-effective. However, they can be labor-intensive for large batches and may have difficulty maintaining consistent pressure across samples.

What Are The Advantages Of Using Press Molds In Laboratories?

Press molds offer several advantages, including quick setting changes and easy switching between different sample types and materials. This flexibility is not typically available in production presses or injection molding machines, which are more cumbersome and time-consuming for such transitions. Additionally, press molds provide high precision and uniformity in sample preparation.

Why Is A Laboratory Hydraulic Press Ideal For Sample Preparation In Spectroscopy?

Laboratory hydraulic presses are ideal for spectroscopy sample preparation because they can create precise and uniform pellets, such as KBr pellets for FTIR analysis, ensuring accurate and reproducible results in spectroscopic studies.

Can Press Molds Be Customized For Specific Laboratory Needs?

Yes, many press molds can be customized in terms of size, shape, and material to meet specific laboratory requirements. Customizable options include special shapes, sizes ranging from Φ3-80mm, and materials tailored for specific applications such as XRF analysis, battery research, or material testing.

What Safety Features Are Included In Laboratory Hydraulic Presses?

Laboratory hydraulic presses come with built-in safety features such as pressure relief valves to prevent over-pressurization, ensuring safe operation during high-force applications.

How Do Press Molds Ensure High-precision Sample Preparation?

Press molds ensure high-precision sample preparation through their precision-engineered designs, which provide uniform pressure and consistent compaction. Features such as bidirectional pressure, durable materials, and advanced hydraulic systems contribute to the accuracy and reliability of the samples produced.

Can Laboratory Hydraulic Presses Be Used For High-temperature Applications?

Yes, some laboratory hydraulic presses are equipped with heated plates or integrated heating systems, making them suitable for high-temperature applications such as sintering, material processing, and other thermal treatments.

What Are The Benefits Of Using Heated Press Molds?

Heated press molds offer benefits such as rapid heating (up to 500°C), precise temperature control, and the ability to process materials that require heat for compaction or bonding. These molds are ideal for applications in battery research, ceramics, and other materials that need controlled heating during preparation.

How Do Press Molds Contribute To Efficient Laboratory Workflows?

Press molds enhance laboratory efficiency by enabling quick and easy sample preparation with minimal setup time. Their ability to switch between different sample types and materials rapidly, along with features like programmable settings and digital displays, streamlines the workflow and reduces downtime.

What Should I Consider When Choosing A Press Mold For My Laboratory?

When selecting a press mold, consider factors such as the type of samples you will be preparing, the required pressure and temperature ranges, the size and shape of the molds, and the material compatibility. Additionally, evaluate whether manual or automated models better suit your workflow and if any customization options are needed for your specific applications.

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