Universal Laboratory Press

Laboratory Hydraulic Pellet Press for XRF KBR FTIR Lab Press

Item Number : PCPE

Price varies based on specs and customizations

Pressure range: 0--60T(0-33MPa)
Piston diameter: Φ95mm~Φ150mm
Workbench diameter: Φ105mm~Φ160mm

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KINTEK Lab Press Machines: Precision Sample Preparation for Advanced Research

KINTEK specializes in high-performance lab press machines, including automatic lab presses, lab isostatic presses, and heated lab presses, engineered to meet the demanding needs of modern laboratories. Our presses are designed for researchers and technicians who require reliable, precise, and efficient sample preparation for a wide range of applications.

Whether you're working in materials research, pharmaceuticals, catalysis, ceramics, or electronic industries, KINTEK offers the ideal solution to enhance your laboratory's capabilities.

Why Choose KINTEK Lab Presses?

Our hydraulic lab presses are packed with features designed to deliver exceptional performance, ease of use, and lasting value:

Unmatched Precision & Control:
- Achieve accurate and repeatable results with high-precision digital pressure gauges (accuracy of 0.01MPa).
- Benefit from programmable pressure settings; the hydraulic system automatically restarts to maintain pressure when it drops below your set value.
- Enjoy the flexibility of both electric and manual press operation, with manual mode offering fine-tuned pressure control.
Versatile & Adaptable for Diverse Needs:
- Compact design with a small footprint and light weight, making them easy to carry, move, and perfectly suited for use inside vacuum glove boxes for processing under vacuum environments.
- Option to integrate heating plates for hot press functionality, catering to specific material processing requirements.
- Specific models optimized for spectrometry: 12-24T models produce samples meeting infrared spectrometer requirements, while 24-40T models are ideal for fluorescence spectrometer needs.
Intelligent & User-Friendly Operation:
- Intuitive operation interface for easy parameter setting (pressure, time, sample size).
- Automatic pressure calculation based on sample size to prevent overpressure.
- Automated pressure maintenance and clear indicators for start/stop and pressure release.
Robust Construction & Durability:
- Engineered for longevity with features like electroplated countersunk head hexagonal screws (space-saving and aesthetic), chrome-plated cylinders (smooth, rust-free, excellent sealing), and a one-piece mainboard structure to minimize oil leakage.
- Utilizes Japanese high-speed steel for molds, ensuring high hardness, deformation resistance, and long service life.
- Thoughtful design elements like an extended pulling spring for good rebound, all-aluminum alloy handwheels, and an externally located oil pool with a filtration device for easy maintenance.

Ready to find the perfect lab press for your application? Our experts can help. Contact us via the form below to discuss your needs.

Applications

KINTEK hydraulic presses are indispensable tools widely used across various research and industrial sectors:

Material Researching Labs
Pharmaceutical Development
Catalytic Reaction Studies
Ceramics Manufacturing and Testing
Electronic Industries

Their efficiency, small footprint, and portability (including glove box compatibility) make them ideal for sample preparation. With optional heating plates, they can also serve specialized hot press material processing needs.

Applications of KINTEK manual Hydraulic Press in various lab settings

Key Features & Components

Explore the details that make KINTEK lab presses a superior choice for your laboratory.

30T Electric Hydraulic Press by KINTEK — 30T Electric Hydraulic Press

40T Electric Hydraulic Press by KINTEK — 40T Electric Hydraulic Press

60T Electric Hydraulic Press by KINTEK — 60T Electric Hydraulic Press

Operation Interface: Intuitive Control at Your Fingertips

User-friendly operation interface of KINTEK lab press — Intuitive Operation Interface

Parameter Setting: Easily access the setting menu.
Pressure Setting: Define your desired applied pressure.
Set Time: Program the pressurization timer; the device will remind you when the holding time is up.
Sample Size: Input sample shape and size; the device automatically calculates the appropriate pressure to avoid overpressure.
Start/Stop Button: Initiate the run based on set parameters. The press automatically stops pressurizing at the target and maintains pressure. The button toggles between "Start" and "Stop." Clicking "Stop" exits the pressure holding program and facilitates pressure release.

Technical Specifications

Instrument model	PCPE-20T	PCPE-30T	PCPE-40T	PCPE-60T
Pressure range	0-20T(0-28MPa)	0-30T(0-31.5MPa)	0-40T(0-30MPa)	0-60T(0-33MPa)
Piston diameter	Φ95mm (d)	Φ110mm (d)	Φ130mm (d)	Φ150mm (d)
Integral structure	No sealing connection, oil leakage reduced	No sealing connection, oil leakage reduced	No sealing connection, oil leakage reduced	No sealing connection, oil leakage reduced
Pressure gauge	Digital display 0.00-40.00 MPa	Digital display 0.00-40.00 MPa	Digital display 0.00-40.00 MPa	Digital display 0.00-40.00 MPa
Maximum pressure (T)	30mm (Piston Stroke)	40mm (Piston Stroke)	50mm (Piston Stroke)	50mm (Piston Stroke)
Pressure stability	≤1MPa/10min	≤1MPa/10min	≤1MPa/10min	≤1MPa/10min
Pressurization mode	Electric / manual	Electric / manual	Electric / manual	Electric / manual
Compensation mode	Auto/ manual	Auto/ manual	Auto/ manual	Auto/ manual
Workbench diameter	Φ105mm (D)	Φ120mm (D)	Φ140mm(D)	Φ160mm (D)
Number of columns	Four	Four	Four	Four
Working space	80×150mm(M×N)	92×160mm(M×N)	115×185mm(M×N)	185×250mm(M×N)
Dimensions	245×415×415mm(L×W×H)	275×430×420mm(L×W×H)	295×450×500mm(L×W×H)	405×470×565mm(L×W×H)
Power supply	220V(50Hz/60Hz)	220V(50Hz/60Hz)	220V(50Hz/60Hz)	220V(50Hz/60Hz)
Weight	58Kg	72Kg	92Kg	140Kg

Diagram illustrating dimensions of KINTEK hydraulic powder press — Diagram of hydraulic powder press size

Pressure Conversion Chart (Example for a specific piston diameter - consult manual for your model):

Force	Pressure
1 [Tons]	1.41 [MPa]
2 [Tons]	2.82 [MPa]
3 [Tons]	4.23 [MPa]
5 [Tons]	7.06 [MPa]
8 [Tons]	11.3 [MPa]
10 [Tons]	14.1 [MPa]
12 [Tons]	17 [MPa]
15 [Tons]	22.6 [MPa]
20 [Tons]	28 [MPa]
Note: The system pressure intensity shouldn't exceed 35 MPa, or else it will shorten the service life of the equipment. This table is illustrative; actual pressure depends on piston diameter.

Digital pressure gauge for precise readings — Digital Pressure Gauge for Accurate Control

Simple Operating Steps

Before you begin, ensure you've thoroughly read the manufacturer's instructions and are familiar with all machine components. For detailed information on accessory replacement and safety precautions, please refer to our comprehensive guide here.

Follow these basic steps to operate your KINTEK lab press:

Step 1: Place the sample material into the mold.

1. Place the sample in the mold.

Step 2: Position the mold correctly within the tablet press.

2. Place the mold in the tablet press.

Step 3: Set the desired pressure on the control interface.

3. Set the required pressure.

Step 4: Initiate pressurization by clicking the press button.

4. Click the press button to start pressurization.

Step 5: After pressing, stop pressurization and carefully remove the mold.

5. Stop pressurization and remove the mold.

Step 6: Extract the pressed sample from the mold.

6. Remove the pressed sample.

Ready to Elevate Your Lab's Sample Preparation?

KINTEK is committed to providing lab press solutions that enhance your research productivity and precision. Whether you require an automatic lab press, a specialized lab isostatic press, or a heated lab press, our team is here to assist you.

To discuss your specific requirements, get a personalized quote, or learn more about how our lab press technology can benefit your work, please fill out the contact form below. We look forward to hearing from you!

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FAQ

What Is A Laboratory Hydraulic Press Used For?

A laboratory hydraulic press is used for testing material durability and strength, creating pellets for sample analysis, and various other applications such as sample preparation for spectroscopy, power compaction for composite materials, material testing, prototyping microfluidic devices, and pharmaceutical research and development.

What Are The Main Applications Of A Laboratory Pellet Press?

Laboratory pellet presses are widely used in various fields including materials science (for preparing metal, ceramic, and plastic samples), chemistry (for catalysts and electrode materials), geology (for rock and ore samples), materials characterization (such as SEM and XRD analysis), energy sector (for battery electrodes and fuel cells), medicine (for drug preparation), and food/agriculture (for food ingredient samples). They are also essential in pharmaceutical analysis, environmental analysis, and material science research.

What Are The Main Applications Of A KBr Pellet Press?

A KBr pellet press is used in various industries and scientific research for forming precise pharmaceutical tablets, crafting uniform samples in materials science for testing properties like tensile strength and thermal conductivity, and optimizing manufacturing processes for ceramic and metal alloy samples. It is also vital for producing homogenous, high-density fuel pellets in nuclear energy, which directly affects reactor performance.

What Are The Main Applications Of Press Molds In Laboratories?

Press molds are widely used in pharmaceutical development for creating uniform tablets, in spectroscopy for sample preparation, in bomb calorimetry for consistent combustion measurement, and in XRF analysis for determining elemental composition. They help in providing standardized samples for accurate testing and analysis across these fields.

What Are The Main Features Of A Laboratory Hydraulic Press?

The hydraulic system features a closure force of 25 tons, includes a hydraulic balance device for stable and quick movement, and uses well-known electronic components for stability and long-term use.

What Features Should I Consider When Choosing A Laboratory Pellet Press?

When selecting a laboratory pellet press, consider factors such as sample volume, pressure requirements, and space constraints. Key features to evaluate include force gauges for precise pressure control, heated platens for materials that require heat, and customization options like interchangeable dies and plungers. Additionally, look for durability, ease of operation, and the ability to handle specific materials relevant to your research or industry.

What Are The Key Features Of A KBr Pellet Press?

The key features of a KBr pellet press include full hydraulic operation for precise pressure application, an integrated pressure gauge for real-time feedback, a user-friendly design for ease of use, low cost of ownership due to durability and minimal maintenance, and suitability for producing high-quality pellets for FTIR analysis.

What Types Of Press Molds Are Available For Laboratory Use?

There are various types of press molds available, including square bidirectional pressure molds, ring press molds, ball press molds, cylindrical press molds, anti-cracking press molds, polygon press molds, and special shape press molds. These molds come in different sizes and materials to suit various laboratory needs.

How Does A Laboratory Hydraulic Press Work?

A hydraulic lab press works by using a hydraulic cylinder to apply pressure and a heating system to provide temperature control, enabling the compression or compaction of materials like rubber, polymers, and composites. It operates based on Pascal's principle, which states that pressure change within a closed system is constant.

How Does A Laboratory Pellet Press Work?

A laboratory pellet press operates using a hydraulic cylinder to apply controlled pressure to materials, compressing them into pellets. Some models also include a heating system for temperature control, which is useful for processing materials like rubber, polymers, and composites. The press allows for precise adjustment of pressure and speed, ensuring reproducible results and efficient batch production.

How Does A KBr Pellet Press Work?

The KBr pellet method is based on the fact that potassium bromide becomes plastic under high pressure and forms a transparent matrix when compressed. This matrix allows infrared light to pass through, making it ideal for IR spectroscopy. The sample is mixed with KBr powder in a specific ratio (typically 1:100 to 1:200, sample to KBr) to ensure even distribution and minimal blockage of IR light.

What Are The Key Features Of Laboratory Press Molds?

Laboratory press molds feature precision-engineered hydraulic systems for consistent performance. Advanced models may include digital pressure displays and programmable settings. They are available in both manual and automated versions, with sizes ranging from compact benchtop units to larger floor-standing presses to accommodate different laboratory spaces and sample sizes.

What Are The Advantages Of Using A Laboratory Hydraulic Press?

Advantages include high force output for heavy-duty tasks, precise control over force and position, versatility for various applications through pressure adjustments, and built-in safety features like pressure relief valves.

What Are The Advantages Of Using A Laboratory Pellet Press?

The advantages of using a laboratory pellet press include precise control over pressure and temperature, high adjustability in terms of pressure and speed, capability for batch production, and the ability to produce reproducible results. These presses are versatile, handling both pellets and powders efficiently, and are designed for time and cost efficiency. They are also easy to operate and built with durable materials for long-term reliability in laboratory settings.

What Are The Advantages Of Using A KBr Pellet Press?

The advantages include transparency to IR radiation for clear spectral analysis, versatility with a wide range of solid samples, and high reproducibility ensuring consistent results. Additionally, it offers high sensitivity for detecting trace amounts due to thin and uniform sample distribution, minimal sample preparation with quick and efficient steps, and versatility suitable for a wide range of solid samples, including polymers, pharmaceuticals, and inorganic compounds.

What Materials Are Commonly Used To Make Press Molds?

Press molds are typically made from durable materials such as Cr12MoV alloy steel, carbide (e.g., YT15), and hardened steel. These materials are chosen for their high hardness, durability, and resistance to wear and high pressure, ensuring long-lasting performance in laboratory environments.

What Types Of Laboratory Hydraulic Presses Are Available?

There are various types of laboratory hydraulic presses, including manual and automatic models, heated hydraulic presses with hot plates, and specialized presses for glove boxes or vacuum environments. These presses cater to different laboratory needs such as spectroscopy, material research, and pharmaceutical applications.

What Types Of Laboratory Pellet Presses Are Available?

There are several types of laboratory pellet presses available, including manual hydraulic presses, automatic hydraulic presses, and split electric presses. Manual presses are ideal for basic applications, while automatic presses offer enhanced precision and efficiency for more demanding tasks. Split electric presses provide advanced pressure control and are compact, making them suitable for versatile applications. Additionally, there are specialized presses like isostatic presses and those designed for glove box use or specific analytical techniques like XRF and FTIR.

What Are The Drawbacks Of Manual KBr Pellet Presses?

Manual presses are portable, simple to use without complex machinery, and cost-effective. However, they can be labor-intensive for large batches and may have difficulty maintaining consistent pressure across samples.

What Are The Advantages Of Using Press Molds In Laboratories?

Press molds offer several advantages, including quick setting changes and easy switching between different sample types and materials. This flexibility is not typically available in production presses or injection molding machines, which are more cumbersome and time-consuming for such transitions. Additionally, press molds provide high precision and uniformity in sample preparation.

Why Is A Laboratory Hydraulic Press Ideal For Sample Preparation In Spectroscopy?

Laboratory hydraulic presses are ideal for spectroscopy sample preparation because they can create precise and uniform pellets, such as KBr pellets for FTIR analysis, ensuring accurate and reproducible results in spectroscopic studies.

Can Press Molds Be Customized For Specific Laboratory Needs?

Yes, many press molds can be customized in terms of size, shape, and material to meet specific laboratory requirements. Customizable options include special shapes, sizes ranging from Φ3-80mm, and materials tailored for specific applications such as XRF analysis, battery research, or material testing.

What Safety Features Are Included In Laboratory Hydraulic Presses?

Laboratory hydraulic presses come with built-in safety features such as pressure relief valves to prevent over-pressurization, ensuring safe operation during high-force applications.

How Do Press Molds Ensure High-precision Sample Preparation?

Press molds ensure high-precision sample preparation through their precision-engineered designs, which provide uniform pressure and consistent compaction. Features such as bidirectional pressure, durable materials, and advanced hydraulic systems contribute to the accuracy and reliability of the samples produced.

Can Laboratory Hydraulic Presses Be Used For High-temperature Applications?

Yes, some laboratory hydraulic presses are equipped with heated plates or integrated heating systems, making them suitable for high-temperature applications such as sintering, material processing, and other thermal treatments.

What Are The Benefits Of Using Heated Press Molds?

Heated press molds offer benefits such as rapid heating (up to 500°C), precise temperature control, and the ability to process materials that require heat for compaction or bonding. These molds are ideal for applications in battery research, ceramics, and other materials that need controlled heating during preparation.

How Do Press Molds Contribute To Efficient Laboratory Workflows?

Press molds enhance laboratory efficiency by enabling quick and easy sample preparation with minimal setup time. Their ability to switch between different sample types and materials rapidly, along with features like programmable settings and digital displays, streamlines the workflow and reduces downtime.

What Should I Consider When Choosing A Press Mold For My Laboratory?

When selecting a press mold, consider factors such as the type of samples you will be preparing, the required pressure and temperature ranges, the size and shape of the molds, and the material compatibility. Additionally, evaluate whether manual or automated models better suit your workflow and if any customization options are needed for your specific applications.

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