Universal Laboratory Press

Manual Laboratory Hydraulic Press Lab Pellet Press

Item Number : PCF

Price varies based on specs and customizations

Pressure range: 0-60T(0-34MPa)
Piston diameter: Φ80mm~Φ150mm
Workbench diameter: Φ90mm~Φ160mm

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At KINTEK, we specialize in providing high-quality lab press machines, including automatic lab presses, lab isostatic presses, and heated lab presses, designed to meet the demanding needs of modern laboratories. Our Protective Manual Lab Hydraulic Press is engineered for superior performance, safety, and ease of use in your critical sample preparation tasks.

Ready to enhance your lab's capabilities? Discuss your specific application with our experts today!

Why Choose KINTEK's Protective Manual Lab Hydraulic Press?

Our lab presses are designed with the researcher in mind, offering a compact, efficient, and safe solution for sample preparation across various industries.

Enhanced Safety: Operates with better protection than regular tablet presses, featuring a robust safety protection cover made from shock-proof Polymethyl methacrylate. Ideal for brittle materials, super pressure applications, and labs with high safety requirements, meeting European and American safety standards.
Precision & Efficiency: Equipped with a pressure gauge featuring a double pressure indicator (saving conversion time) and an optional digital display for pressure control accurate to 0.01MPa. Prepare samples suitable for infrared (15-24T models) and fluorescence spectrometers (24-40T models) with confidence.
Versatile Applications: Widely used in material research labs, pharmacy, catalytic reaction studies, ceramics, and electronic industries. Its compact footprint allows for easy portability and operation within vacuum glove boxes for specialized processing. Can be equipped with heating plates for hot press functions.
Durable & Reliable Construction:
- Chrome-plated cylinder: Ensures smooth surface, rust prevention, and excellent sealing with no oil leakage.
- One-piece mainboard structure: Integrates oil pool, mainboard, and oil cylinder, eliminating seal connections to reduce oil leakage points.
- High-quality dies: Made from Japanese high-speed steel for superior hardness, no deformation, and long service life.
User-Friendly Design: Features like electroplated countersunk head hexagonal screws (beautiful and space-saving), an all-aluminum alloy handwheel (practical and durable), and an externally located oil pool for easy oil replacement enhance the user experience.

Applications of KINTEK manual Hydraulic Press

Key Features & Design Advantages

Our Protective Manual Lab Hydraulic Press incorporates thoughtful design elements to maximize performance and longevity:

Superior Mold Compatibility: Suitable for brittle material molds or those requiring super pressure.
Dual Indicator Pressure Gauge: Saves time by eliminating manual pressure conversions. Digital display option for enhanced accuracy (0.01MPa).
Optimized for Spectrometry: 15-24T models produce samples ideal for infrared spectrometers; 24-40T models cater to fluorescence spectrometer requirements.
Essential Safety Shielding: The Polymethyl methacrylate safety cover is crucial when working with brittle materials or under super pressure conditions, offering shock and crack resistance.
Aesthetic and Functional Top Plate: Uses electroplated countersunk head hexagonal screws for a clean, space-saving design.
Leak-Proof Cylinder: Chrome-plated cylinder with a smooth, rust-proof surface and high-quality rubber ring seals prevent oil leakage.
Integrated Mainboard: The oil pool, mainboard, and oil cylinder are a single unit, minimizing potential leak points.
Robust Spring Mechanism: Extended pulling spring offers excellent rebound and durability, allowing 30mm cylinder return without deformation.
Durable Handwheel: All-aluminum alloy handwheel is beautiful, practical, and resistant to breakage.
Glove Box Compatibility: Small size, light weight, and no oil leakage make it perfect for use in controlled environments like glove boxes.
Premium Die Material: Dies crafted from Japanese high-speed steel ensure high hardness, resistance to deformation, and extended service life.
Convenient Oil Management: External oil pool for easy oil replacement, with a hydraulic oil filtration device integrated into the oil circuit.
Specialized Plunger Seal: Custom sealing structure provides an excellent, leak-proof seal.
Ergonomic Pressurizing Device: Positioned at the lowermost corner of the mainframe for optimal angle and reduced effort, preventing tilting.

Need a higher capacity? Protective Manual Lab Hydraulic Presses above 60T can be custom-designed to your specifications. Inquire about custom solutions now!

Detailed Views & Components

Front of manual tablet press

Side of manual tablet press

Labelled Diagram: 1.Top board 2.Spring screw 3.Column 4.Oil cylinder 5.Drag spring 6.Cylinder 7.Mainboard 8.Oil discharge 9.Latch 10.Pressure gauge 11.Gauge column 12.Pressurization 13.Oil filler screw 14.Oil sump 15.Eccentric shaft 16.Sealing ball 17.Screw rod 18.Top board screw 19.Oil sump cover 20.Spring 21.Plunger lever 22.Pressure screw 23.Semicircle gasket 24.Guide sleeve 25.Hand-wheel 26.Screw head 27.Top cover 28.Sealing ball 29.Plunger 30.Sealing ball 31.Spring 32.Screw — Component Diagram: 1.Top board 2.Spring screw 3.Column 4.Oil cylinder 5.Drag spring 6.Cylinder 7.Mainboard 8.Oil discharge 9.Latch 10.Pressure gauge 11.Gauge column 12.Pressurization 13.Oil filler screw 14.Oil sump 15.Eccentric shaft 16.Sealing ball 17.Screw rod 18.Top board screw 19.Oil sump cover 20.Spring 21.Plunger lever 22.Pressure screw 23.Semicircle gasket 24.Guide sleeve 25.Hand-wheel 26.Screw head 27.Top cover 28.Sealing ball 29.Plunger 30.Sealing ball 31.Spring 32.Screw

Key machine features highlighted

Technical Specifications

Find the KINTEK Protective Manual Lab Hydraulic Press model that fits your laboratory's requirements. For custom configurations or unlisted specifications, please contact our technical team.

Instrument model	PCF-15T	PCF-24T	PCF-30T	PCF-40T	PCF-60T
Pressure range	0-15T(0-30MPa)	0-24T(0-34MPa)	0-30T(0-31.5MPa)	0-40T(0-30MPa)	0-60T(0-34MPa)
Piston diameter	Φ80mm (d)	Φ95mm (d)	Φ110mm (d)	Φ130mm (d)	Φ150mm (d)
Pressure gauge	Pressure and pressure intensity display	Pressure and pressure intensity display	Pressure and pressure intensity display	Pressure and pressure intensity display	Pressure and pressure intensity display
Maximum Piston Stroke (Typo in original: "Maximum pressure (T)")	30mm	30mm	40mm	50mm	50mm
Protective cover	Plexiglass (Polymethyl methacrylate)	Plexiglass (Polymethyl methacrylate)	Plexiglass (Polymethyl methacrylate)	Plexiglass (Polymethyl methacrylate)	Plexiglass (Polymethyl methacrylate)
Pressure stability	≤1MPa/10min	≤1MPa/10min	≤1MPa/10min	≤1MPa/10min	≤1MPa/10min
Workbench diameter	Φ90mm (D)	Φ105mm (D)	Φ120mm (D)	Φ140mm (D)	Φ160mm (D)
Number of columns	Four	Four	Four	Four	Four
Working space	80××130mm(M×N)	112×160mm(M×N)	112×160mm(M×N)	126×185mm(M×N)	185×250mm(M×N)
Dimensions	260×175×395mm(L×W×H)	305×195×425mm(L×W×H)	305×195×425mm(L×W×H)	355×215×505mm(L×W×H)	405×240×565mm(L×W×H)
Weight	42Kg	65Kg	65Kg	90Kg	120Kg

Dimensional diagram of powder tablet press

Key Design Highlights (recap for clarity):

Compact Volume: Small size, light weight, oil-leak proof design, easy to transport, and suitable for glove box use.
Integrated Structure: One-piece mainboard structure (oil pool, mainboard, oil cylinder) minimizes sealed connections and reduces oil leakage.
Precision Accuracy: Option for digital pressure gauge for precise pressure control (0.01MPa accuracy).

Die Information & Operation

Die Operation Diagram: 1.Sample preparation process 2.Demolding process — Die Operation Diagram (1.Sample preparation process 2.Demolding process)

Pressure Conversion Guide

Reference table for converting tonnage to MPa. Note: System pressure intensity should not exceed 35 MPa to ensure the longevity of the equipment.

Force (Tons)	Pressure (MPa)
1	0.75
3	2.2
5	3.7
10	7.5
12	9
15	11.3
20	15
30	22.5
40	30
Important: Do not exceed 35 MPa system pressure to prolong equipment life.

Operating Your Lab Press

Safety First: Always wear protective gloves and eye goggles when operating the Manual Lab Press. Thoroughly read the user manual before first use.

Step 1: Place the mold in the center of the tablet press.

Step 2: Tighten the tablet press oil drain valve clockwise.

Step 3: Tighten the screw to fix the mold.

Step 4: Shake the handle pressure rod back and forth to reach the required pressure.

Step 5: Loosen the oil drain valve counterclockwise to release the pressure.

Step 6: Remove the pressed mold from the tablet press.

Get a Quote or Expert Advice

Elevate your laboratory's sample preparation capabilities with KINTEK's Protective Manual Lab Hydraulic Press. Our team is ready to assist you in selecting the perfect model or discussing custom solutions tailored to your unique research needs.

Contact us today for a personalized consultation or to request a quote! Use the form below or reach out to our sales team directly. We look forward to partnering with you.

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Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

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FAQ

What Is A Laboratory Hot Press Machine Used For?

A laboratory hot press machine is primarily used for high-temperature sample pressing tests involving powders, rubber, plastic films, and other solid samples. It can also function as a small vulcanization instrument. It is known for its ease of operation and wide applicability, making it an essential tool for laboratories involved in research and development.

What Are The Main Applications Of A Laboratory Pellet Press?

Laboratory pellet presses are widely used in various fields including materials science (for preparing metal, ceramic, and plastic samples), chemistry (for catalysts and electrode materials), geology (for rock and ore samples), materials characterization (such as SEM and XRD analysis), energy sector (for battery electrodes and fuel cells), medicine (for drug preparation), and food/agriculture (for food ingredient samples). They are also essential in pharmaceutical analysis, environmental analysis, and material science research.

What Is A Laboratory Hydraulic Press Used For?

A laboratory hydraulic press is used for testing material durability and strength, creating pellets for sample analysis, and various other applications such as sample preparation for spectroscopy, power compaction for composite materials, material testing, prototyping microfluidic devices, and pharmaceutical research and development.

What Are The Main Applications Of A KBr Pellet Press?

A KBr pellet press is used in various industries and scientific research for forming precise pharmaceutical tablets, crafting uniform samples in materials science for testing properties like tensile strength and thermal conductivity, and optimizing manufacturing processes for ceramic and metal alloy samples. It is also vital for producing homogenous, high-density fuel pellets in nuclear energy, which directly affects reactor performance.

What Are The Main Applications Of Press Molds In Laboratories?

Press molds are widely used in pharmaceutical development for creating uniform tablets, in spectroscopy for sample preparation, in bomb calorimetry for consistent combustion measurement, and in XRF analysis for determining elemental composition. They help in providing standardized samples for accurate testing and analysis across these fields.

What Are The Key Features Of A Laboratory Hot Press Machine?

Key features of a laboratory hot press machine include a titanium indenter for even temperature distribution, adjustable pressure head, digital pressure gauge, and advanced electronic control. It also features a four-column three-plate structure, pulse heating technology, precise temperature control (0.1s sampling), multi-stage temperature rise, real-time temperature display, and safety mechanisms like emergency stop switches and safety doors.

What Features Should I Consider When Choosing A Laboratory Pellet Press?

When selecting a laboratory pellet press, consider factors such as sample volume, pressure requirements, and space constraints. Key features to evaluate include force gauges for precise pressure control, heated platens for materials that require heat, and customization options like interchangeable dies and plungers. Additionally, look for durability, ease of operation, and the ability to handle specific materials relevant to your research or industry.

What Are The Main Features Of A Laboratory Hydraulic Press?

The hydraulic system features a closure force of 25 tons, includes a hydraulic balance device for stable and quick movement, and uses well-known electronic components for stability and long-term use.

What Are The Key Features Of A KBr Pellet Press?

The key features of a KBr pellet press include full hydraulic operation for precise pressure application, an integrated pressure gauge for real-time feedback, a user-friendly design for ease of use, low cost of ownership due to durability and minimal maintenance, and suitability for producing high-quality pellets for FTIR analysis.

What Types Of Press Molds Are Available For Laboratory Use?

There are various types of press molds available, including square bidirectional pressure molds, ring press molds, ball press molds, cylindrical press molds, anti-cracking press molds, polygon press molds, and special shape press molds. These molds come in different sizes and materials to suit various laboratory needs.

What Are The Main Components Of A Laboratory Hot Press Machine?

The main components of a laboratory hot press machine include: 1) Heating System (heating platens, heating elements, temperature sensors, and insulation materials), 2) Pressing System (hydraulic, pneumatic, or manual systems with upper and lower platens), 3) Control System (temperature controller, pressure controller, timer, and human-machine interface), 4) Frame and Structure (robust metal frame to withstand pressing forces), and 5) Optional Auxiliary Systems (cooling system, vacuum system, atmosphere protection system, and safety guards).

How Does A Laboratory Pellet Press Work?

A laboratory pellet press operates using a hydraulic cylinder to apply controlled pressure to materials, compressing them into pellets. Some models also include a heating system for temperature control, which is useful for processing materials like rubber, polymers, and composites. The press allows for precise adjustment of pressure and speed, ensuring reproducible results and efficient batch production.

How Does A Laboratory Hydraulic Press Work?

A hydraulic lab press works by using a hydraulic cylinder to apply pressure and a heating system to provide temperature control, enabling the compression or compaction of materials like rubber, polymers, and composites. It operates based on Pascal's principle, which states that pressure change within a closed system is constant.

How Does A KBr Pellet Press Work?

The KBr pellet method is based on the fact that potassium bromide becomes plastic under high pressure and forms a transparent matrix when compressed. This matrix allows infrared light to pass through, making it ideal for IR spectroscopy. The sample is mixed with KBr powder in a specific ratio (typically 1:100 to 1:200, sample to KBr) to ensure even distribution and minimal blockage of IR light.

What Are The Key Features Of Laboratory Press Molds?

Laboratory press molds feature precision-engineered hydraulic systems for consistent performance. Advanced models may include digital pressure displays and programmable settings. They are available in both manual and automated versions, with sizes ranging from compact benchtop units to larger floor-standing presses to accommodate different laboratory spaces and sample sizes.

How Does A Laboratory Hot Press Machine Work?

A laboratory hot press machine operates by applying positive pressure combined with negative pressure and special adhesives. It features high pressure, low temperature, and short processing times to reduce workpiece deformation. The process involves table feeding, heating, vacuuming, forming, and demolding, driven by oil pressure and compressed air.

What Are The Advantages Of Using A Laboratory Pellet Press?

The advantages of using a laboratory pellet press include precise control over pressure and temperature, high adjustability in terms of pressure and speed, capability for batch production, and the ability to produce reproducible results. These presses are versatile, handling both pellets and powders efficiently, and are designed for time and cost efficiency. They are also easy to operate and built with durable materials for long-term reliability in laboratory settings.

What Are The Advantages Of Using A Laboratory Hydraulic Press?

Advantages include high force output for heavy-duty tasks, precise control over force and position, versatility for various applications through pressure adjustments, and built-in safety features like pressure relief valves.

What Are The Advantages Of Using A KBr Pellet Press?

The advantages include transparency to IR radiation for clear spectral analysis, versatility with a wide range of solid samples, and high reproducibility ensuring consistent results. Additionally, it offers high sensitivity for detecting trace amounts due to thin and uniform sample distribution, minimal sample preparation with quick and efficient steps, and versatility suitable for a wide range of solid samples, including polymers, pharmaceuticals, and inorganic compounds.

What Materials Are Commonly Used To Make Press Molds?

Press molds are typically made from durable materials such as Cr12MoV alloy steel, carbide (e.g., YT15), and hardened steel. These materials are chosen for their high hardness, durability, and resistance to wear and high pressure, ensuring long-lasting performance in laboratory environments.

What Are The Advantages Of Using A Laboratory Hot Press Machine?

The advantages of using a laboratory hot press machine include the ability to apply larger pressure at lower temperatures and shorter film pressure times, which reduces the risk of workpiece deformation compared to negative pressure equipment. Hydraulic hot press machines, in particular, offer precise temperature control, rapid heating, and consistent temperature distribution, making them ideal for applications requiring both high pressure and controlled heat, such as in the molding of thermoplastics and composites.

What Types Of Laboratory Pellet Presses Are Available?

There are several types of laboratory pellet presses available, including manual hydraulic presses, automatic hydraulic presses, and split electric presses. Manual presses are ideal for basic applications, while automatic presses offer enhanced precision and efficiency for more demanding tasks. Split electric presses provide advanced pressure control and are compact, making them suitable for versatile applications. Additionally, there are specialized presses like isostatic presses and those designed for glove box use or specific analytical techniques like XRF and FTIR.

What Types Of Laboratory Hydraulic Presses Are Available?

There are various types of laboratory hydraulic presses, including manual and automatic models, heated hydraulic presses with hot plates, and specialized presses for glove boxes or vacuum environments. These presses cater to different laboratory needs such as spectroscopy, material research, and pharmaceutical applications.

What Are The Drawbacks Of Manual KBr Pellet Presses?

Manual presses are portable, simple to use without complex machinery, and cost-effective. However, they can be labor-intensive for large batches and may have difficulty maintaining consistent pressure across samples.

What Are The Advantages Of Using Press Molds In Laboratories?

Press molds offer several advantages, including quick setting changes and easy switching between different sample types and materials. This flexibility is not typically available in production presses or injection molding machines, which are more cumbersome and time-consuming for such transitions. Additionally, press molds provide high precision and uniformity in sample preparation.

Why Is A Laboratory Hydraulic Press Ideal For Sample Preparation In Spectroscopy?

Laboratory hydraulic presses are ideal for spectroscopy sample preparation because they can create precise and uniform pellets, such as KBr pellets for FTIR analysis, ensuring accurate and reproducible results in spectroscopic studies.

Can Press Molds Be Customized For Specific Laboratory Needs?

Yes, many press molds can be customized in terms of size, shape, and material to meet specific laboratory requirements. Customizable options include special shapes, sizes ranging from Φ3-80mm, and materials tailored for specific applications such as XRF analysis, battery research, or material testing.

What Safety Features Are Included In Laboratory Hydraulic Presses?

Laboratory hydraulic presses come with built-in safety features such as pressure relief valves to prevent over-pressurization, ensuring safe operation during high-force applications.

How Do Press Molds Ensure High-precision Sample Preparation?

Press molds ensure high-precision sample preparation through their precision-engineered designs, which provide uniform pressure and consistent compaction. Features such as bidirectional pressure, durable materials, and advanced hydraulic systems contribute to the accuracy and reliability of the samples produced.

Can Laboratory Hydraulic Presses Be Used For High-temperature Applications?

Yes, some laboratory hydraulic presses are equipped with heated plates or integrated heating systems, making them suitable for high-temperature applications such as sintering, material processing, and other thermal treatments.

What Are The Benefits Of Using Heated Press Molds?

Heated press molds offer benefits such as rapid heating (up to 500°C), precise temperature control, and the ability to process materials that require heat for compaction or bonding. These molds are ideal for applications in battery research, ceramics, and other materials that need controlled heating during preparation.

How Do Press Molds Contribute To Efficient Laboratory Workflows?

Press molds enhance laboratory efficiency by enabling quick and easy sample preparation with minimal setup time. Their ability to switch between different sample types and materials rapidly, along with features like programmable settings and digital displays, streamlines the workflow and reduces downtime.

What Should I Consider When Choosing A Press Mold For My Laboratory?

When selecting a press mold, consider factors such as the type of samples you will be preparing, the required pressure and temperature ranges, the size and shape of the molds, and the material compatibility. Additionally, evaluate whether manual or automated models better suit your workflow and if any customization options are needed for your specific applications.

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