Lab Round Bidirectional Press Mold

Product Details & Components

Technical Specifications

Instrument model	PMSY
Sample shape
Die material	Alloy tool steel : Cr12MoV
Indenter hardness	HRC60-HRC62
Sample size	Φ12、Φ13、Φ15、Φ18、Φ20mm(M)
Cavity depth	40mm (N)
Dimensions	Φ88*175mm(L*H)
Weight	3.0Kg
Diagram of hydraulic powder press size

Achieve Precision Molding with KINTEK's Round Bidirectional Press Mold

Engineered for laboratories and research facilities, KINTEK's Round Bidirectional Press Mold is a specialized tool designed for high-pressure molding processes. It excels in creating precisely formed components from various materials, especially metal powders. This versatile mold can be adapted for different shapes—including round, square, rectangular, and hexagonal—by using interchangeable mold inserts. The bidirectional pressing mechanism ensures uniform compaction, leading to high-density solid "green bodies." Furthermore, select models feature electric heating capabilities, allowing for integrated heating within the tablet during the molding process, which enhances efficiency and the quality of the final product. This tool is an essential component for any lab aiming to produce parts with large cross-sectional areas or those requiring high compaction pressures.

As specialists in laboratory press machines, KINTEK provides solutions that empower your research and development. Ready to enhance your molding capabilities? Contact us today to discuss your specific needs.

Key Advantages: Why Choose KINTEK's Press Mold?

• Superior Uniformity & Density: The bidirectional pressing design compacts material from two directions, significantly improving sample density, stability, and overall uniformity—critical for consistent, high-quality results.
• Versatile Shaping Capabilities: Accommodates a variety of mold inserts (available for round, square, rectangular, hexagonal shapes), providing flexibility for diverse research and production requirements from a single mold base.
• Enhanced Thermal Processing: Optional integrated electric heating facilitates controlled temperature application during pressing, optimizing material consolidation and phase formation for specific applications like heated tablet pressing.
• Durable Construction for High-Pressure Applications: Made from robust alloy tool steel (Cr12MoV) with high indenter hardness (HRC60-HRC62), ensuring longevity and reliable performance even under demanding high-pressure conditions.
• Consistent and Repeatable Results: Engineered for precision, this mold helps reduce dimensional variability, ensuring that once your process is established, you can achieve highly repeatable outcomes for complex or specific dimension parts.
• Optimized for Laboratory Presses: Designed to integrate seamlessly with laboratory hydraulic presses, including those offered by KINTEK, ensuring efficient operation and optimal pressure distribution for creating defect-free components.

Diverse Applications

KINTEK's Round Bidirectional Press Mold is indispensable across various industries and research fields requiring precise material compaction and shaping under controlled pressure and temperature:

• Powder Metallurgy: Essential for pressing metal, ceramic, or composite powders into complex shapes, achieving high density and strength for components requiring large cross-sectional areas.
• Rubber Molding: Suitable for compression, transfer, and injection molding processes to accurately shape rubber and elastomeric products.
• Diffusion Bonding: Facilitates large-scale bonding of metal parts by ensuring uniform pressure distribution across extensive surfaces, crucial for creating strong, integral bonds.
• Ceramic Molding: Ideal for pressing ceramic powders into intricate shapes where high pressure and precise temperature control are vital for achieving desired material properties.
• Pharmaceutical Tableting: Used for compressing pharmaceutical powders into tablets, with optional electric heating to ensure uniform temperature during the tabletting process for consistent drug delivery forms.
• Advanced Materials Processing: Critical for developing and manufacturing advanced materials (e.g., composites, functional materials) where precise control over pressure, temperature, and form factor is paramount.

Simple & Effective Operation Steps

The two-way pressurized cylindrical open mold is particularly suitable for samples requiring high density from powder pressing.

1. Assemble the die according to the operation diagram and install the sample in the cavity.

2. Put the die in the center of the hydraulic press and pressurize to the required pressure.

3. Assemble the die according to the release diagram, then eject the sample out of the die bushing using the screw rod.

4. Take out the die from the hydraulic press and gently remove the sample.

Partner with KINTEK for Your Lab Press Needs

KINTEK specializes in a comprehensive range of lab press machines, including automatic lab presses, lab isostatic presses, and heated lab presses, designed to meet diverse laboratory requirements. Our Round Bidirectional Press Mold is a testament to our commitment to quality and innovation.

If you're looking to improve your material processing and achieve reliable, high-quality results, our team is here to help. Reach out via our contact form or call us to get a personalized quote and expert advice.

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

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