Products Laboratory Hydraulic Press Laboratory Press Molds Lab Round Bidirectional Press Mold
Lab Round Bidirectional Press Mold

Laboratory Press Molds

Lab Round Bidirectional Press Mold

Item Number : PMSY

Price varies based on specs and customizations


Die material
Cr12MoV
Indenter hardness
HRC60-HRC62
Sample size
Φ12、Φ13、Φ15、Φ18、Φ20mm(M)
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Product Details & Components

Round Bidirectional Press Mold for LabParts of Round Bidirectional Press Mold

Technical Specifications

Instrument model PMSY
Sample shape Sample shape
Die material Alloy tool steel : Cr12MoV
Indenter hardness HRC60-HRC62
Sample size Φ12、Φ13、Φ15、Φ18、Φ20mm(M)
Cavity depth 40mm (N)
Dimensions Φ88*175mm(L*H)
Weight 3.0Kg
Diagram of hydraulic powder press size Diagram of hydraulic powder press size

Achieve Precision Molding with KINTEK's Round Bidirectional Press Mold

Engineered for laboratories and research facilities, KINTEK's Round Bidirectional Press Mold is a specialized tool designed for high-pressure molding processes. It excels in creating precisely formed components from various materials, especially metal powders. This versatile mold can be adapted for different shapes—including round, square, rectangular, and hexagonal—by using interchangeable mold inserts. The bidirectional pressing mechanism ensures uniform compaction, leading to high-density solid "green bodies." Furthermore, select models feature electric heating capabilities, allowing for integrated heating within the tablet during the molding process, which enhances efficiency and the quality of the final product. This tool is an essential component for any lab aiming to produce parts with large cross-sectional areas or those requiring high compaction pressures.

As specialists in laboratory press machines, KINTEK provides solutions that empower your research and development. Ready to enhance your molding capabilities? Contact us today to discuss your specific needs.

Key Advantages: Why Choose KINTEK's Press Mold?

  • Superior Uniformity & Density: The bidirectional pressing design compacts material from two directions, significantly improving sample density, stability, and overall uniformity—critical for consistent, high-quality results.
  • Versatile Shaping Capabilities: Accommodates a variety of mold inserts (available for round, square, rectangular, hexagonal shapes), providing flexibility for diverse research and production requirements from a single mold base.
  • Enhanced Thermal Processing: Optional integrated electric heating facilitates controlled temperature application during pressing, optimizing material consolidation and phase formation for specific applications like heated tablet pressing.
  • Durable Construction for High-Pressure Applications: Made from robust alloy tool steel (Cr12MoV) with high indenter hardness (HRC60-HRC62), ensuring longevity and reliable performance even under demanding high-pressure conditions.
  • Consistent and Repeatable Results: Engineered for precision, this mold helps reduce dimensional variability, ensuring that once your process is established, you can achieve highly repeatable outcomes for complex or specific dimension parts.
  • Optimized for Laboratory Presses: Designed to integrate seamlessly with laboratory hydraulic presses, including those offered by KINTEK, ensuring efficient operation and optimal pressure distribution for creating defect-free components.

Diverse Applications

KINTEK's Round Bidirectional Press Mold is indispensable across various industries and research fields requiring precise material compaction and shaping under controlled pressure and temperature:

  • Powder Metallurgy: Essential for pressing metal, ceramic, or composite powders into complex shapes, achieving high density and strength for components requiring large cross-sectional areas.
  • Rubber Molding: Suitable for compression, transfer, and injection molding processes to accurately shape rubber and elastomeric products.
  • Diffusion Bonding: Facilitates large-scale bonding of metal parts by ensuring uniform pressure distribution across extensive surfaces, crucial for creating strong, integral bonds.
  • Ceramic Molding: Ideal for pressing ceramic powders into intricate shapes where high pressure and precise temperature control are vital for achieving desired material properties.
  • Pharmaceutical Tableting: Used for compressing pharmaceutical powders into tablets, with optional electric heating to ensure uniform temperature during the tabletting process for consistent drug delivery forms.
  • Advanced Materials Processing: Critical for developing and manufacturing advanced materials (e.g., composites, functional materials) where precise control over pressure, temperature, and form factor is paramount.

Simple & Effective Operation Steps

The two-way pressurized cylindrical open mold is particularly suitable for samples requiring high density from powder pressing.

1.Assemble the die according to the operation diagram and install the sample in the cavity.

1. Assemble the die according to the operation diagram and install the sample in the cavity.

2.Put the die in the center of the hydraulic press and pressurize to required pressure.

2. Put the die in the center of the hydraulic press and pressurize to the required pressure.

3.Assemble the die according to the release diagram ,eject the sample out of the die bushing with the screw rod.

3. Assemble the die according to the release diagram, then eject the sample out of the die bushing using the screw rod.

4.Take out the die from the hydraulic press , and remove the sample gently.

4. Take out the die from the hydraulic press and gently remove the sample.

Partner with KINTEK for Your Lab Press Needs

KINTEK specializes in a comprehensive range of lab press machines, including automatic lab presses, lab isostatic presses, and heated lab presses, designed to meet diverse laboratory requirements. Our Round Bidirectional Press Mold is a testament to our commitment to quality and innovation.

If you're looking to improve your material processing and achieve reliable, high-quality results, our team is here to help. Reach out via our contact form or call us to get a personalized quote and expert advice.

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

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The Right Lab Press Awaits

The right lab press for your needs awaits

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Expert Advice? We're Here. Get in Touch!

FAQ

What Are The Main Applications Of Press Molds In Laboratories?

Press molds are widely used in pharmaceutical development for creating uniform tablets, in spectroscopy for sample preparation, in bomb calorimetry for consistent combustion measurement, and in XRF analysis for determining elemental composition. They help in providing standardized samples for accurate testing and analysis across these fields.

What Types Of Press Molds Are Available For Laboratory Use?

There are various types of press molds available, including square bidirectional pressure molds, ring press molds, ball press molds, cylindrical press molds, anti-cracking press molds, polygon press molds, and special shape press molds. These molds come in different sizes and materials to suit various laboratory needs.

What Are The Key Features Of Laboratory Press Molds?

Laboratory press molds feature precision-engineered hydraulic systems for consistent performance. Advanced models may include digital pressure displays and programmable settings. They are available in both manual and automated versions, with sizes ranging from compact benchtop units to larger floor-standing presses to accommodate different laboratory spaces and sample sizes.

What Materials Are Commonly Used To Make Press Molds?

Press molds are typically made from durable materials such as Cr12MoV alloy steel, carbide (e.g., YT15), and hardened steel. These materials are chosen for their high hardness, durability, and resistance to wear and high pressure, ensuring long-lasting performance in laboratory environments.

What Are The Advantages Of Using Press Molds In Laboratories?

Press molds offer several advantages, including quick setting changes and easy switching between different sample types and materials. This flexibility is not typically available in production presses or injection molding machines, which are more cumbersome and time-consuming for such transitions. Additionally, press molds provide high precision and uniformity in sample preparation.

Can Press Molds Be Customized For Specific Laboratory Needs?

Yes, many press molds can be customized in terms of size, shape, and material to meet specific laboratory requirements. Customizable options include special shapes, sizes ranging from Φ3-80mm, and materials tailored for specific applications such as XRF analysis, battery research, or material testing.

How Do Press Molds Ensure High-precision Sample Preparation?

Press molds ensure high-precision sample preparation through their precision-engineered designs, which provide uniform pressure and consistent compaction. Features such as bidirectional pressure, durable materials, and advanced hydraulic systems contribute to the accuracy and reliability of the samples produced.

What Are The Benefits Of Using Heated Press Molds?

Heated press molds offer benefits such as rapid heating (up to 500°C), precise temperature control, and the ability to process materials that require heat for compaction or bonding. These molds are ideal for applications in battery research, ceramics, and other materials that need controlled heating during preparation.

How Do Press Molds Contribute To Efficient Laboratory Workflows?

Press molds enhance laboratory efficiency by enabling quick and easy sample preparation with minimal setup time. Their ability to switch between different sample types and materials rapidly, along with features like programmable settings and digital displays, streamlines the workflow and reduces downtime.

What Should I Consider When Choosing A Press Mold For My Laboratory?

When selecting a press mold, consider factors such as the type of samples you will be preparing, the required pressure and temperature ranges, the size and shape of the molds, and the material compatibility. Additionally, evaluate whether manual or automated models better suit your workflow and if any customization options are needed for your specific applications.
View more faqs for this product

4.8

out of

5

Incredibly precise and durable—exactly what our lab needed for consistent results!

Elara Voss

4.9

out of

5

Fast delivery and top-notch quality. This mold has revolutionized our workflow.

Rafael Sato

4.7

out of

5

Worth every penny! The bidirectional feature is a game-changer for efficiency.

Anika Patel

4.8

out of

5

Superior craftsmanship and innovative design. Highly recommend for any lab.

Lucien Dubois

4.9

out of

5

Impressed by the speed of delivery and the mold's flawless performance.

Zara Nkosi

4.7

out of

5

A perfect blend of technology and durability. Exceeded all expectations!

Matteo Ricci

4.8

out of

5

The mold's precision is unmatched. It’s a must-have for serious researchers.

Yara Al-Farsi

4.9

out of

5

Outstanding value for money. This mold has significantly cut down our processing time.

Nikolai Petrov

4.7

out of

5

Reliable and efficient—this mold delivers consistent results every time.

Sienna O'Reilly

4.8

out of

5

The bidirectional feature is brilliant. It’s like having two molds in one!

Javier Mendoza

4.9

out of

5

Exceptional quality and fast shipping. Couldn’t be happier with this purchase.

Freya Halvorsen

4.7

out of

5

A technological marvel. This mold has elevated our lab’s capabilities.

Kaito Yamamoto

4.8

out of

5

Durable, efficient, and worth every cent. This mold is a lab essential!

Leila Abbas

Products

Lab Round Bidirectional Press Mold

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Category

Laboratory Press Molds

PDF Format Catalog
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