Universal Laboratory Press

Manual Laboratory Hydraulic Pellet Press Lab Hydraulic Press

Name: Manual Laboratory Hydraulic Pellet Press Lab Hydraulic Press
Brand: Kintek Press
SKU: PCMP
Rating: 4.8 (19 reviews)

Item Number : PCMP

Price varies based on specs and customizations

Pressure range: 0-40T (25MPa~30MPa)
Piston diameter: Φ32mm~Φ130mm
Workbench diameter: Φ50mm~Φ140mm

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Elevate Your Research with KINTEK Lab Hydraulic Presses

KINTEK specializes in providing high-performance lab press machines, including automatic lab presses, lab isostatic presses, and heated lab presses, meticulously designed to meet the demanding needs of modern laboratories. Whether you're in material research, pharmacy, catalytic reactions, ceramics, or electronic industries, our lab hydraulic presses are engineered for efficient and reliable sample preparation.

Discover how KINTEK can enhance your lab's efficiency and precision. For a personalized consultation or to request a quote, please contact us today.

Applications of manual Hydraulic Press

Why Choose KINTEK Lab Hydraulic Presses? Key Benefits & Features

Our Manual Lab Hydraulic Presses are designed with the user in mind, offering a combination of performance, convenience, and durability:

Compact & Portable: Small footprint and light weight make our presses easy to carry, move, and ideal for use within space-constrained environments like vacuum glove boxes.
Efficient Operation: Features like the pressure gauge with double pressure indicators (displaying both pressure and pressure intensity) and a double scale dial save valuable time by eliminating complicated pressure conversions.
Optimized for Spectroscopy:
- Our 12-24T model machines produce samples that meet the requirements for infrared spectrometer analysis.
- Our 24-40T model machines are suitable for samples intended for fluorescence spectrometer analysis.
Durable & Leak-Proof Construction:
- Chrome-plated oil cylinder offers a smooth surface, rust prevention, and excellent sealing with high-quality rubber gaskets to prevent oil leakage.
- The integrated mainboard structure (oil sump, mainboard, oil cylinder in one body) minimizes sealing connections, further reducing the risk of leaks.
Precision Engineering:
- Top board utilizes electroplated countersunk socket head cap screws for a beautiful, space-saving, and smooth finish.
- Extended tension springs provide excellent resilience, ensuring the oil cylinder (up to 30mm return trip for most models) doesn't deform easily.
- Dies are crafted from high-quality, imported Japanese quick-cutting steel, ensuring high hardness, resistance to deformation, and a long service life.
- An optional digital pressure gauge can offer pressure control accuracy as precise as 0.01MPa for highly sensitive applications.
User-Friendly Design:
- Aluminum alloy hand-wheel is beautiful, practical, sturdy, and durable.
- The oil sump is conveniently located on the surface of the main unit for easy oil changes, and a hydraulic filter is integrated into the oil circuit.
- A dedicated plunger with a specially customized structure ensures an excellent sealing effect.
- The pressurizing device is strategically placed in the bottom of the main unit for a reasonable angle, saving pressurizing force and preventing tilt.

Need higher tonnage or specific modifications? Manual Lab Hydraulic Presses above 60T can be designed according to your unique requirements. Discuss your custom needs with our experts.

Versatile Applications

KINTEK Lab Hydraulic presses are indispensable tools, widely used for sample preparation in diverse fields:

Material Researching Labs
Pharmaceutical Development
Catalytic Reaction Studies
Ceramics Manufacturing and Testing
Electronic Industries

Their efficiency, small footprint, and ability to operate within a vacuum glove box (for processing under vacuum environments) make them a valuable asset for any advanced laboratory.

Detailed Views & Components

Explore the meticulous design and quality components of our Manual Lab Hydraulic Presses.

Manual Hydraulic Press 1 Manual Hydraulic Press 2

Details of Manual Lab Press

Mechanical disassembly diagram — 1.Top board 2.Spring screw 3.Column 4.Oil cylinder 5.Drag spring 6.Cylinder 7.Mainboard 8.Oil discharge 9.Latch 10.Pressure gauge 11.Gauge column 12.Pressurization 13.Oil filler screw 14.Oil sump 15.Eccentric shaft 16.Sealing ball 17.Screw rod 18.Top board screw 19.Oil sump cover 20.Spring 21.Plunger lever 22.Pressure screw 23.Semicircle gasket 24.Guide sleeve 25.Hand-wheel 26.Screw head 27.Top cover 28.Sealing ball 29.Plunger 30.Sealing ball 31.Spring 32.Screw

Product features visual

Technical Specifications

Choose the model that best fits your laboratory's requirements. For assistance in selecting the right press, or for information on custom configurations, please get in touch with our specialists.

Instrument model	PCMP-2T	PCMP-5T	PCMP-12T	PCMP-15T	PCMP-24T	PCMP-30T	PCMP-40T
Pressure range	0-2T (25MPa)	0-5T(0-31.4MPa)	0-12T(0-30MPa)	0-15T(0-30MPa)	0-24T(0-34MPa)	0-30T(0-31.5MPa)	0-40T(0-30MPa)
Piston diameter	Φ32mm (d)	Φ45mm (d)	Φ70mm (d)	Φ80mm (d)	Φ95mm (d)	Φ110mm (d)	Φ130mm (d)
Integral structure	No sealing connection, oil leakage reduced	No sealing connection, oil leakage reduced	No sealing connection, oil leakage reduced	No sealing connection, oil leakage reduced	No sealing connection, oil leakage reduced	No sealing connection, oil leakage reduced	No sealing connection, oil leakage reduced
Pressure gauge	Pressure and pressure intensity display	Pressure and pressure intensity display	Pressure and pressure intensity display	Pressure and pressure intensity display	Pressure and pressure intensity display	Pressure and pressure intensity display	Pressure and pressure intensity display
Maximum pressure (T)	30mm	30mm	30mm	30mm	30mm	40mm	50mm
Pressure stability	≤1MPa/10min	≤1MPa/10min	≤1MPa/10min	≤1MPa/10min	≤1MPa/10min	≤1MPa/10min	≤1MPa/10min
Workbench diameter	Φ50mm (D)	Φ80mm (D)	Φ80mm (D)	Φ90mm (D)	Φ105mm (D)	Φ120mm (D)	Φ140mm (D)
Number of columns	Two	Two	Two	Two	Four	Four	Four
Working space	85×120mm(M×N)	96×130mm(M×N)	96×130mm(M×N)	140×150mm(M×N)	80×150mm(M×N)	92×160mm(M×N)	106×185mm(M×N)
Dimensions	210×150×350mm(L×W×H)	225×155×380mm(L×W×H)	225×155×380mm(L×W×H)	245×175×390mm(L×W×H)	245×175×415mm(L×W×H)	275×195×420mm(L×W×H)	295×215×500mm(L×W×H)
Weight	12 Kg	28Kg	28Kg	38Kg	42Kg	56Kg	75Kg

Double scale pressure gauge — Detail of the Double Scale Pressure Gauge

Easy Operation & Maintenance

Our Manual Lab Presses are designed for straightforward operation. Always prioritize safety by wearing protective gloves and eye goggles, and carefully review the user manual before use.

Step-by-Step Guide:

Step 1: Place the mold in the center of the tablet press.

Step 2: Tighten the tablet press oil drain valve clockwise.

Step 3: Tighten the screw to fix the mold.

Step 4: Shake the handle pressure rod back and forth to reach the required pressure.

Step 5: Loosen the oil drain valve counterclockwise to release the pressure.

Step 6: Remove the pressed mold from the tablet press.

For detailed instructions on replacing accessories and other precautions, please click this link to learn more.

If you have any questions regarding operation, maintenance, or which press is right for you, don't hesitate to reach out to our support team.

Partner with KINTEK for Your Lab Press Needs

At KINTEK, we are committed to providing robust, reliable, and user-friendly lab press solutions that empower your research and development. Our expertise in lab equipment ensures you receive not just a machine, but a solution tailored to your laboratory's success.

Ready to enhance your sample preparation capabilities? Contact us via the form below to discuss your requirements, get a detailed quote, or learn more about our full range of laboratory presses.

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

laboratory press mold

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The Right Lab Press Awaits

The right lab press for your needs awaits

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FAQ

What Is A Laboratory Hydraulic Press Used For?

A laboratory hydraulic press is used for testing material durability and strength, creating pellets for sample analysis, and various other applications such as sample preparation for spectroscopy, power compaction for composite materials, material testing, prototyping microfluidic devices, and pharmaceutical research and development.

What Are The Main Applications Of A Laboratory Pellet Press?

Laboratory pellet presses are widely used in various fields including materials science (for preparing metal, ceramic, and plastic samples), chemistry (for catalysts and electrode materials), geology (for rock and ore samples), materials characterization (such as SEM and XRD analysis), energy sector (for battery electrodes and fuel cells), medicine (for drug preparation), and food/agriculture (for food ingredient samples). They are also essential in pharmaceutical analysis, environmental analysis, and material science research.

What Are The Main Applications Of A KBr Pellet Press?

A KBr pellet press is used in various industries and scientific research for forming precise pharmaceutical tablets, crafting uniform samples in materials science for testing properties like tensile strength and thermal conductivity, and optimizing manufacturing processes for ceramic and metal alloy samples. It is also vital for producing homogenous, high-density fuel pellets in nuclear energy, which directly affects reactor performance.

What Are The Main Applications Of Press Molds In Laboratories?

Press molds are widely used in pharmaceutical development for creating uniform tablets, in spectroscopy for sample preparation, in bomb calorimetry for consistent combustion measurement, and in XRF analysis for determining elemental composition. They help in providing standardized samples for accurate testing and analysis across these fields.

What Are The Main Features Of A Laboratory Hydraulic Press?

The hydraulic system features a closure force of 25 tons, includes a hydraulic balance device for stable and quick movement, and uses well-known electronic components for stability and long-term use.

What Features Should I Consider When Choosing A Laboratory Pellet Press?

When selecting a laboratory pellet press, consider factors such as sample volume, pressure requirements, and space constraints. Key features to evaluate include force gauges for precise pressure control, heated platens for materials that require heat, and customization options like interchangeable dies and plungers. Additionally, look for durability, ease of operation, and the ability to handle specific materials relevant to your research or industry.

What Are The Key Features Of A KBr Pellet Press?

The key features of a KBr pellet press include full hydraulic operation for precise pressure application, an integrated pressure gauge for real-time feedback, a user-friendly design for ease of use, low cost of ownership due to durability and minimal maintenance, and suitability for producing high-quality pellets for FTIR analysis.

What Types Of Press Molds Are Available For Laboratory Use?

There are various types of press molds available, including square bidirectional pressure molds, ring press molds, ball press molds, cylindrical press molds, anti-cracking press molds, polygon press molds, and special shape press molds. These molds come in different sizes and materials to suit various laboratory needs.

How Does A Laboratory Hydraulic Press Work?

A hydraulic lab press works by using a hydraulic cylinder to apply pressure and a heating system to provide temperature control, enabling the compression or compaction of materials like rubber, polymers, and composites. It operates based on Pascal's principle, which states that pressure change within a closed system is constant.

How Does A Laboratory Pellet Press Work?

A laboratory pellet press operates using a hydraulic cylinder to apply controlled pressure to materials, compressing them into pellets. Some models also include a heating system for temperature control, which is useful for processing materials like rubber, polymers, and composites. The press allows for precise adjustment of pressure and speed, ensuring reproducible results and efficient batch production.

How Does A KBr Pellet Press Work?

The KBr pellet method is based on the fact that potassium bromide becomes plastic under high pressure and forms a transparent matrix when compressed. This matrix allows infrared light to pass through, making it ideal for IR spectroscopy. The sample is mixed with KBr powder in a specific ratio (typically 1:100 to 1:200, sample to KBr) to ensure even distribution and minimal blockage of IR light.

What Are The Key Features Of Laboratory Press Molds?

Laboratory press molds feature precision-engineered hydraulic systems for consistent performance. Advanced models may include digital pressure displays and programmable settings. They are available in both manual and automated versions, with sizes ranging from compact benchtop units to larger floor-standing presses to accommodate different laboratory spaces and sample sizes.

What Are The Advantages Of Using A Laboratory Hydraulic Press?

Advantages include high force output for heavy-duty tasks, precise control over force and position, versatility for various applications through pressure adjustments, and built-in safety features like pressure relief valves.

What Are The Advantages Of Using A Laboratory Pellet Press?

The advantages of using a laboratory pellet press include precise control over pressure and temperature, high adjustability in terms of pressure and speed, capability for batch production, and the ability to produce reproducible results. These presses are versatile, handling both pellets and powders efficiently, and are designed for time and cost efficiency. They are also easy to operate and built with durable materials for long-term reliability in laboratory settings.

What Are The Advantages Of Using A KBr Pellet Press?

The advantages include transparency to IR radiation for clear spectral analysis, versatility with a wide range of solid samples, and high reproducibility ensuring consistent results. Additionally, it offers high sensitivity for detecting trace amounts due to thin and uniform sample distribution, minimal sample preparation with quick and efficient steps, and versatility suitable for a wide range of solid samples, including polymers, pharmaceuticals, and inorganic compounds.

What Materials Are Commonly Used To Make Press Molds?

Press molds are typically made from durable materials such as Cr12MoV alloy steel, carbide (e.g., YT15), and hardened steel. These materials are chosen for their high hardness, durability, and resistance to wear and high pressure, ensuring long-lasting performance in laboratory environments.

What Types Of Laboratory Hydraulic Presses Are Available?

There are various types of laboratory hydraulic presses, including manual and automatic models, heated hydraulic presses with hot plates, and specialized presses for glove boxes or vacuum environments. These presses cater to different laboratory needs such as spectroscopy, material research, and pharmaceutical applications.

What Types Of Laboratory Pellet Presses Are Available?

There are several types of laboratory pellet presses available, including manual hydraulic presses, automatic hydraulic presses, and split electric presses. Manual presses are ideal for basic applications, while automatic presses offer enhanced precision and efficiency for more demanding tasks. Split electric presses provide advanced pressure control and are compact, making them suitable for versatile applications. Additionally, there are specialized presses like isostatic presses and those designed for glove box use or specific analytical techniques like XRF and FTIR.

What Are The Drawbacks Of Manual KBr Pellet Presses?

Manual presses are portable, simple to use without complex machinery, and cost-effective. However, they can be labor-intensive for large batches and may have difficulty maintaining consistent pressure across samples.

What Are The Advantages Of Using Press Molds In Laboratories?

Press molds offer several advantages, including quick setting changes and easy switching between different sample types and materials. This flexibility is not typically available in production presses or injection molding machines, which are more cumbersome and time-consuming for such transitions. Additionally, press molds provide high precision and uniformity in sample preparation.

Why Is A Laboratory Hydraulic Press Ideal For Sample Preparation In Spectroscopy?

Laboratory hydraulic presses are ideal for spectroscopy sample preparation because they can create precise and uniform pellets, such as KBr pellets for FTIR analysis, ensuring accurate and reproducible results in spectroscopic studies.

Can Press Molds Be Customized For Specific Laboratory Needs?

Yes, many press molds can be customized in terms of size, shape, and material to meet specific laboratory requirements. Customizable options include special shapes, sizes ranging from Φ3-80mm, and materials tailored for specific applications such as XRF analysis, battery research, or material testing.

What Safety Features Are Included In Laboratory Hydraulic Presses?

Laboratory hydraulic presses come with built-in safety features such as pressure relief valves to prevent over-pressurization, ensuring safe operation during high-force applications.

How Do Press Molds Ensure High-precision Sample Preparation?

Press molds ensure high-precision sample preparation through their precision-engineered designs, which provide uniform pressure and consistent compaction. Features such as bidirectional pressure, durable materials, and advanced hydraulic systems contribute to the accuracy and reliability of the samples produced.

Can Laboratory Hydraulic Presses Be Used For High-temperature Applications?

Yes, some laboratory hydraulic presses are equipped with heated plates or integrated heating systems, making them suitable for high-temperature applications such as sintering, material processing, and other thermal treatments.

What Are The Benefits Of Using Heated Press Molds?

Heated press molds offer benefits such as rapid heating (up to 500°C), precise temperature control, and the ability to process materials that require heat for compaction or bonding. These molds are ideal for applications in battery research, ceramics, and other materials that need controlled heating during preparation.

How Do Press Molds Contribute To Efficient Laboratory Workflows?

Press molds enhance laboratory efficiency by enabling quick and easy sample preparation with minimal setup time. Their ability to switch between different sample types and materials rapidly, along with features like programmable settings and digital displays, streamlines the workflow and reduces downtime.

What Should I Consider When Choosing A Press Mold For My Laboratory?

When selecting a press mold, consider factors such as the type of samples you will be preparing, the required pressure and temperature ranges, the size and shape of the molds, and the material compatibility. Additionally, evaluate whether manual or automated models better suit your workflow and if any customization options are needed for your specific applications.

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