Universal Laboratory Press

Laboratory Hydraulic Split Electric Lab Pellet Press

Name: Laboratory Hydraulic Split Electric Lab Pellet Press
Brand: Kintek Press
SKU: PCES
Rating: 4.8 (15 reviews)

Item Number : PCES

Price varies based on specs and customizations

Pressure Range: 0-40~200 tons
Piston diameter: 130~290mm (d)
Space size: 160×300~290×300mm(M×N)

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KINTEK Split Electric Laboratory Press: Precision Sample Preparation for Advanced Research

At KINTEK, we understand the critical role of precise and efficient sample preparation in your laboratory. Our Split Electric Laboratory Press is engineered to meet the demanding needs of material research labs, pharmaceutical development, catalytic reaction studies, ceramics engineering, and the electronics industry. This highly efficient machine offers a compact and portable solution for creating high-quality samples, even within the confines of a vacuum glove box for processing under controlled atmospheres. With optional heating plates, it transforms into a versatile hot press, ideal for specialized material processing.

Unlock higher pressures and greater versatility for your experiments compared to standard integrated tablet presses. Our Split Electric Laboratory Press is designed to empower your research.

Ready to enhance your lab's capabilities? Discuss your specific needs with our experts or request a quote today!

Why Choose KINTEK's Split Electric Laboratory Press?

Our press is meticulously designed to deliver superior performance, reliability, and ease of use, providing significant advantages for your laboratory workflows:

Compact & Versatile Design:
- Small footprint and light weight make it easy to carry, move, and perfectly suitable for use inside vacuum glove boxes.
- Enables processing under vacuum conditions and hot press functionality with heating plates for diverse material applications.
Advanced Control & Precision:
- Features both electric driving and manual press options for flexible operation.
- Equipped with a high-precision digital pressure gauge (accuracy of 0.01MPa) for accurate pressure control.
- Pressure can be programmed, with the hydraulic system automatically restarting to maintain the set pressure if a drop is detected.
Robust Construction & Durability:
- Chrome-plated cylinder ensures a smooth surface, prevents rust, and, combined with a good sealing rubber ring, eliminates oil leakage.
- One-piece main board structure integrates the oil pool, main board, and oil cylinder, minimizing seal connections and potential leaks.
- Molds crafted from Japanese high-speed steel offer exceptional material quality, high hardness, resistance to deformation, and a long service life.
- Extended pulling spring provides excellent rebound effect and durability, achieving 30mm cylinder return without deformation.
User-Friendly Operation & Maintenance:
- Intuitive operation interface (see details below) for easy parameter setting.
- The oil pool is located outside the host for straightforward oil replacement, and the oil circuit includes a hydraulic oil filtration device to protect the system.
- Features like electroplated countersunk head hexagonal screws on the upper plate are both aesthetically pleasing and space-saving.
- All-aluminum alloy handwheel is beautiful, practical, and resistant to breakage.

Considering an upgrade or a new lab press? Let us help you find the perfect KINTEK solution. Fill out our contact form!

Detailed Views & Components

Intuitive Operation Interface

Our user-friendly interface allows for precise control over your sample preparation process:

Setting interface

Standard Interface: Easily set parameters like pressure, demolding settings, time, and sample size.
Pressurization Button: Initiates pressurization based on your defined parameters.
Stop Button: Halts the pressurization process at any time.
Demolding Button: Activates demolding according to the set demolding pressure.
Timing Switch: Toggle the timing function on or off as needed.

Operation interface

Start Button: Begins pressurization using multiple pre-set programs.
Stop Button: Provides an immediate stop during pressurization.
Setting Button: Access the setting menu for advanced configurations.

Advanced Mode

List/Curve Display: Switch between data list and pressure curve views for comprehensive monitoring.

Technical Specifications

Instrument model	PCES-40T	PCES-65T	PCES-100T	PCES-150T	PCES-200T
Pressure Range	0-40 tons	0-65tons	1-100tons	1-150tons	1-200tons
Piston diameter	130mm (d)	160mm (d)	200mm (d)	250mm (d)	290mm (d)
Pressurization process	Program pressurization	Program pressurization	Program pressurization	Program pressurization	Program pressurization
Pressure conversion	Automatically converted pressure	Automatically converted pressure	Automatically converted pressure	Automatically converted pressure	Automatically converted pressure
Display	7-inch LCD	7-inch LCD	7-inch LCD	7-inch LCD	7-inch LCD
Equipment protection	Steel plate protection with organic glass door	Steel plate protection with organic glass door	Steel plate protection with organic glass door	Steel plate protection with organic glass door	Steel plate protection with organic glass door
Cylinder stroke (T)	50mm	50mm	50mm	50mm	50mm
Space size	160×300mm(M×N)	220×300mm(M×N)	260×250mm(M×N)	285×290mm(M×N)	290×300mm(M×N)
External dimensions	500×700×800mm(L×W×H)	580×700×800mm(L×W×H)	850×500×950mm(L×W×H)	950×600×1000mm(L×W×H)	1000×650×1050mm(L×W×H)
Power supply	1500W(220V/110V)	1500W(220V/110V)	1500W(220V/110V)	1500W(220V/110V)	1500W(220V/110V)
Weight	200kg	280kg	520kg	620kg	850kg

Streamlined Operating Steps

Follow these simple steps for efficient sample preparation with the KINTEK Electric Split Lab Isostatic Press:

For detailed instructions on accessory replacement and precautions, please refer to our comprehensive guide.

1. Load the sample into the mold.

2. Place the mold into the tablet press.

3. Enter the pressure to be applied via the interface.

4. Click "Start" to initiate pressurization.

5. After the pressurization stops, remove the mold.

5. Once pressurization is complete, carefully remove the mold.

6. Remove the bottom of the mold. Install the film removal sleeve.

6. Prepare for demolding: remove the mold's bottom and install the demolding sleeve.

7. Place the mold to be demolded into the tablet press.

7. Place the mold back into the press for demolding.

8. Demold and carefully remove your pressed sample.

Have questions or need a customized solution for your lab press needs? Our team at KINTEK is ready to assist. Contact us through the form below for a personalized consultation or to get a detailed quote!

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

laboratory press mold

Click to see all press molds.

The Right Lab Press Awaits

The right lab press for your needs awaits

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FAQ

What Is A Laboratory Hydraulic Press Used For?

A laboratory hydraulic press is used for testing material durability and strength, creating pellets for sample analysis, and various other applications such as sample preparation for spectroscopy, power compaction for composite materials, material testing, prototyping microfluidic devices, and pharmaceutical research and development.

What Are The Main Applications Of A Laboratory Pellet Press?

Laboratory pellet presses are widely used in various fields including materials science (for preparing metal, ceramic, and plastic samples), chemistry (for catalysts and electrode materials), geology (for rock and ore samples), materials characterization (such as SEM and XRD analysis), energy sector (for battery electrodes and fuel cells), medicine (for drug preparation), and food/agriculture (for food ingredient samples). They are also essential in pharmaceutical analysis, environmental analysis, and material science research.

What Are The Main Applications Of A KBr Pellet Press?

A KBr pellet press is used in various industries and scientific research for forming precise pharmaceutical tablets, crafting uniform samples in materials science for testing properties like tensile strength and thermal conductivity, and optimizing manufacturing processes for ceramic and metal alloy samples. It is also vital for producing homogenous, high-density fuel pellets in nuclear energy, which directly affects reactor performance.

What Are The Main Applications Of Press Molds In Laboratories?

Press molds are widely used in pharmaceutical development for creating uniform tablets, in spectroscopy for sample preparation, in bomb calorimetry for consistent combustion measurement, and in XRF analysis for determining elemental composition. They help in providing standardized samples for accurate testing and analysis across these fields.

What Are The Main Features Of A Laboratory Hydraulic Press?

The hydraulic system features a closure force of 25 tons, includes a hydraulic balance device for stable and quick movement, and uses well-known electronic components for stability and long-term use.

What Features Should I Consider When Choosing A Laboratory Pellet Press?

When selecting a laboratory pellet press, consider factors such as sample volume, pressure requirements, and space constraints. Key features to evaluate include force gauges for precise pressure control, heated platens for materials that require heat, and customization options like interchangeable dies and plungers. Additionally, look for durability, ease of operation, and the ability to handle specific materials relevant to your research or industry.

What Are The Key Features Of A KBr Pellet Press?

The key features of a KBr pellet press include full hydraulic operation for precise pressure application, an integrated pressure gauge for real-time feedback, a user-friendly design for ease of use, low cost of ownership due to durability and minimal maintenance, and suitability for producing high-quality pellets for FTIR analysis.

What Types Of Press Molds Are Available For Laboratory Use?

There are various types of press molds available, including square bidirectional pressure molds, ring press molds, ball press molds, cylindrical press molds, anti-cracking press molds, polygon press molds, and special shape press molds. These molds come in different sizes and materials to suit various laboratory needs.

How Does A Laboratory Hydraulic Press Work?

A hydraulic lab press works by using a hydraulic cylinder to apply pressure and a heating system to provide temperature control, enabling the compression or compaction of materials like rubber, polymers, and composites. It operates based on Pascal's principle, which states that pressure change within a closed system is constant.

How Does A Laboratory Pellet Press Work?

A laboratory pellet press operates using a hydraulic cylinder to apply controlled pressure to materials, compressing them into pellets. Some models also include a heating system for temperature control, which is useful for processing materials like rubber, polymers, and composites. The press allows for precise adjustment of pressure and speed, ensuring reproducible results and efficient batch production.

How Does A KBr Pellet Press Work?

The KBr pellet method is based on the fact that potassium bromide becomes plastic under high pressure and forms a transparent matrix when compressed. This matrix allows infrared light to pass through, making it ideal for IR spectroscopy. The sample is mixed with KBr powder in a specific ratio (typically 1:100 to 1:200, sample to KBr) to ensure even distribution and minimal blockage of IR light.

What Are The Key Features Of Laboratory Press Molds?

Laboratory press molds feature precision-engineered hydraulic systems for consistent performance. Advanced models may include digital pressure displays and programmable settings. They are available in both manual and automated versions, with sizes ranging from compact benchtop units to larger floor-standing presses to accommodate different laboratory spaces and sample sizes.

What Are The Advantages Of Using A Laboratory Hydraulic Press?

Advantages include high force output for heavy-duty tasks, precise control over force and position, versatility for various applications through pressure adjustments, and built-in safety features like pressure relief valves.

What Are The Advantages Of Using A Laboratory Pellet Press?

The advantages of using a laboratory pellet press include precise control over pressure and temperature, high adjustability in terms of pressure and speed, capability for batch production, and the ability to produce reproducible results. These presses are versatile, handling both pellets and powders efficiently, and are designed for time and cost efficiency. They are also easy to operate and built with durable materials for long-term reliability in laboratory settings.

What Are The Advantages Of Using A KBr Pellet Press?

The advantages include transparency to IR radiation for clear spectral analysis, versatility with a wide range of solid samples, and high reproducibility ensuring consistent results. Additionally, it offers high sensitivity for detecting trace amounts due to thin and uniform sample distribution, minimal sample preparation with quick and efficient steps, and versatility suitable for a wide range of solid samples, including polymers, pharmaceuticals, and inorganic compounds.

What Materials Are Commonly Used To Make Press Molds?

Press molds are typically made from durable materials such as Cr12MoV alloy steel, carbide (e.g., YT15), and hardened steel. These materials are chosen for their high hardness, durability, and resistance to wear and high pressure, ensuring long-lasting performance in laboratory environments.

What Types Of Laboratory Hydraulic Presses Are Available?

There are various types of laboratory hydraulic presses, including manual and automatic models, heated hydraulic presses with hot plates, and specialized presses for glove boxes or vacuum environments. These presses cater to different laboratory needs such as spectroscopy, material research, and pharmaceutical applications.

What Types Of Laboratory Pellet Presses Are Available?

There are several types of laboratory pellet presses available, including manual hydraulic presses, automatic hydraulic presses, and split electric presses. Manual presses are ideal for basic applications, while automatic presses offer enhanced precision and efficiency for more demanding tasks. Split electric presses provide advanced pressure control and are compact, making them suitable for versatile applications. Additionally, there are specialized presses like isostatic presses and those designed for glove box use or specific analytical techniques like XRF and FTIR.

What Are The Drawbacks Of Manual KBr Pellet Presses?

Manual presses are portable, simple to use without complex machinery, and cost-effective. However, they can be labor-intensive for large batches and may have difficulty maintaining consistent pressure across samples.

What Are The Advantages Of Using Press Molds In Laboratories?

Press molds offer several advantages, including quick setting changes and easy switching between different sample types and materials. This flexibility is not typically available in production presses or injection molding machines, which are more cumbersome and time-consuming for such transitions. Additionally, press molds provide high precision and uniformity in sample preparation.

Why Is A Laboratory Hydraulic Press Ideal For Sample Preparation In Spectroscopy?

Laboratory hydraulic presses are ideal for spectroscopy sample preparation because they can create precise and uniform pellets, such as KBr pellets for FTIR analysis, ensuring accurate and reproducible results in spectroscopic studies.

Can Press Molds Be Customized For Specific Laboratory Needs?

Yes, many press molds can be customized in terms of size, shape, and material to meet specific laboratory requirements. Customizable options include special shapes, sizes ranging from Φ3-80mm, and materials tailored for specific applications such as XRF analysis, battery research, or material testing.

What Safety Features Are Included In Laboratory Hydraulic Presses?

Laboratory hydraulic presses come with built-in safety features such as pressure relief valves to prevent over-pressurization, ensuring safe operation during high-force applications.

How Do Press Molds Ensure High-precision Sample Preparation?

Press molds ensure high-precision sample preparation through their precision-engineered designs, which provide uniform pressure and consistent compaction. Features such as bidirectional pressure, durable materials, and advanced hydraulic systems contribute to the accuracy and reliability of the samples produced.

Can Laboratory Hydraulic Presses Be Used For High-temperature Applications?

Yes, some laboratory hydraulic presses are equipped with heated plates or integrated heating systems, making them suitable for high-temperature applications such as sintering, material processing, and other thermal treatments.

What Are The Benefits Of Using Heated Press Molds?

Heated press molds offer benefits such as rapid heating (up to 500°C), precise temperature control, and the ability to process materials that require heat for compaction or bonding. These molds are ideal for applications in battery research, ceramics, and other materials that need controlled heating during preparation.

How Do Press Molds Contribute To Efficient Laboratory Workflows?

Press molds enhance laboratory efficiency by enabling quick and easy sample preparation with minimal setup time. Their ability to switch between different sample types and materials rapidly, along with features like programmable settings and digital displays, streamlines the workflow and reduces downtime.

What Should I Consider When Choosing A Press Mold For My Laboratory?

When selecting a press mold, consider factors such as the type of samples you will be preparing, the required pressure and temperature ranges, the size and shape of the molds, and the material compatibility. Additionally, evaluate whether manual or automated models better suit your workflow and if any customization options are needed for your specific applications.

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4.8

out of

5

Incredibly efficient and precise! Perfect for lab use, saves so much time.

Elara Voss

4.7

out of

5

Superb build quality and durability. Worth every penny!

Rohan Khatri

4.9

out of

5

Fast delivery and easy setup. This press is a game-changer!

Anika Sokolov

4.8

out of

5

High-tech and reliable. Makes pellet preparation a breeze.

Dante Moretti

4.7

out of

5

Excellent value for money. Highly recommend for any lab.

Zara Nkosi

4.9

out of

5

Top-notch performance and sturdy construction. Very impressed!

Liora Chen

4.8

out of

5

Smooth operation and consistent results. A must-have tool.

Mateo Alves

4.7

out of

5

Arrived quickly and works flawlessly. Exceeded my expectations.

Saskia Bergman

4.9

out of

5

Advanced features and user-friendly. Perfect for research labs.

Kian Patel

4.8

out of

5

Durable and efficient. Makes lab work so much easier.

Freya O'Connor

4.7

out of

5

Great investment! Saves time and delivers consistent pellets.

Nikolai Ivanov

4.9

out of

5

Highly advanced and reliable. Perfect for high-precision tasks.

Aisha Mbatha

4.8

out of

5

Fantastic quality and performance. Very happy with this purchase.

Enzo Ricci

4.7

out of

5

Speedy delivery and excellent craftsmanship. A lab essential!

Yara Jansen

4.9

out of

5

Cutting-edge technology and robust design. Highly recommended!

Rafael Silva

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Laboratory Hydraulic Split Electric Lab Pellet Press

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Laboratory Hydraulic Split Electric Lab Pellet Press

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KINTEK Split Electric Laboratory Press: Precision Sample Preparation for Advanced Research

Why Choose KINTEK's Split Electric Laboratory Press?

Detailed Views & Components

Intuitive Operation Interface

Technical Specifications

Streamlined Operating Steps

Full range of types of laboratory press molds

The Right Lab Press Awaits

FAQ

What Is A Laboratory Hydraulic Press Used For?

What Are The Main Applications Of A Laboratory Pellet Press?

What Are The Main Applications Of A KBr Pellet Press?

What Are The Main Applications Of Press Molds In Laboratories?

What Are The Main Features Of A Laboratory Hydraulic Press?

What Features Should I Consider When Choosing A Laboratory Pellet Press?

What Are The Key Features Of A KBr Pellet Press?

What Types Of Press Molds Are Available For Laboratory Use?

How Does A Laboratory Hydraulic Press Work?

How Does A Laboratory Pellet Press Work?

How Does A KBr Pellet Press Work?

What Are The Key Features Of Laboratory Press Molds?

What Are The Advantages Of Using A Laboratory Hydraulic Press?

What Are The Advantages Of Using A Laboratory Pellet Press?

What Are The Advantages Of Using A KBr Pellet Press?

What Materials Are Commonly Used To Make Press Molds?

What Types Of Laboratory Hydraulic Presses Are Available?

What Types Of Laboratory Pellet Presses Are Available?

What Are The Drawbacks Of Manual KBr Pellet Presses?

What Are The Advantages Of Using Press Molds In Laboratories?

Why Is A Laboratory Hydraulic Press Ideal For Sample Preparation In Spectroscopy?

Can Press Molds Be Customized For Specific Laboratory Needs?

What Safety Features Are Included In Laboratory Hydraulic Presses?

How Do Press Molds Ensure High-precision Sample Preparation?

Can Laboratory Hydraulic Presses Be Used For High-temperature Applications?

What Are The Benefits Of Using Heated Press Molds?

How Do Press Molds Contribute To Efficient Laboratory Workflows?

What Should I Consider When Choosing A Press Mold For My Laboratory?

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