Laboratory Press Molds
Lab Cylindrical Press Mold with Scale
Item Number : PCMC
Price varies based on specs and customizations
- Sample size
- Φ10、Φ12、Φ13、Φ15、Φ18、Φ20 mm (M)
- Cavity depth
- 100mm (N)
- Indenter hardness
- HRC60-HRC62
Shipping:
Contact us to get shipping details Enjoy On-time Dispatch Guarantee.
KINTEK specializes in lab press machines (automatic lab press, lab isostatic press, heated lab press etc), serving diverse laboratory needs. Our Cylindrical Press Mold with Scale, showcased above, is a premier tool engineered for precision material processing.
Product Details & Components
The KINTEK Cylindrical Press Mold is meticulously crafted for performance and durability. Explore the components and assembly for effective sample preparation and release:
Technical specifications
| Instrument model | PCMC |
|---|---|
| Sample shape |  |
| Die heating | Alloy tool steel :Cr12MoV |
| Indenter hardness | HRC60-HRC62 |
| Sample size | Φ10、Φ12、Φ13、Φ15、Φ18、Φ20 mm (M) |
| Cavity depth | 100mm (N) |
| Dimensions | Φ53*220mm(L*H) |
| Weight | 4.8Kg |
| Diagram of hydraulic powder press size |  |
Cylindrical Press Mold: Precision and Versatility for Your Lab
The KINTEK Cylindrical Press Mold with Scale is a versatile and robust tool designed for high-pressure molding of powders into various precise shapes and sizes, including round, square, and hexagonal forms. It's particularly effective for applications demanding large cross-sectional areas or significant pressure, ensuring consistent and high-quality results.
Our mold system can feature optional electric heating for meticulous temperature control during the molding process. Furthermore, it can be integrated with an automatic press control device, allowing for multiple pressure regulation steps. This combination guarantees exceptional repeatability and stability in your sample preparation, crucial for both advanced research and industrial component production (e.g., spark plugs).
Unlock superior molding capabilities. Discuss your specific needs with a KINTEK expert today!
Key Advantages of Our Cylindrical Press Mold
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Enhanced Stability and Uniformity: Ensures samples are compacted uniformly from all sides, leading to increased stability and uniformity—critical for reliable subsequent processing and analysis.
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Versatility in Shape and Size: Adaptable with different mold inserts, enabling the production of a wide variety of shapes (round, square, rectangular, circular, hexagonal, flat) and sizes to meet diverse application requirements.
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High Aspect Ratio Pellet Production: Expertly designed for pressing very long aspect ratio pellets, a key advantage for industries like ceramics and spark plug manufacturing, maintaining structural integrity.
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Repeatable and Reliable Process: Once calibrated for specific dimensions, the process delivers highly consistent and repeatable outcomes, essential for mass production quality control and dependable research data.
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Optional Integrated Electric Heating: Streamlines your workflow by incorporating electric heating directly into the mold, allowing for simultaneous pressing and heating, and reducing the need for separate equipment.
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Compatibility with Large Tonnage Machines: Built to withstand and work effectively with large tonnage machines, making it ideal for high-pressure applications and molding large cross-sectional areas.
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Energy Efficient Operation: Designed with efficient energy storage and release principles, contributing to lower operational costs and a reduced environmental footprint.
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Suitable for Irregular and Complex Shapes: Capable of handling irregular shapes, such as donuts or items with varying dimensions along their length, offering significant flexibility for complex product designs.
Versatile Applications Across Industries
KINTEK's Cylindrical Press Molds with Scale are indispensable tools across a wide range of industries, facilitating the creation of precise and uniform shapes from powders or granules. They are particularly valuable in scenarios requiring high pressure and/or large cross-sectional areas, ensuring stability and uniformity in the final product. Key application areas include:
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Pharmaceutical Tablet Manufacturing:
- Tablet Compression Molding: Utilized for pressing powders into tablets of various shapes and sizes.
- Uniform Dosage Formulation: Ensures consistent drug distribution in each tablet for efficacy and safety.
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Ceramic Product Production:
- Ceramic Tile Pressing: Forming ceramic tiles with precise dimensions and consistent density.
- Advanced Ceramic Components: Manufacturing high-performance components for electronics, aerospace, and automotive industries.
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Powder Metallurgy:
- Metal Powder Compaction: Creating dense, strong metal parts from powders.
- Custom Metal Shapes: Producing intricate and specialized metal shapes for various industrial applications.
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Food Industry:
- Confectionery Pressing: Forming candies, pressed mints, and other food items into specific, uniform shapes.
- Nutritional Supplement Tablets: Ensuring uniform size, shape, and density for accurate dosing and consumer appeal.
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Research and Development:
- Material Science Experiments: Testing the compressibility and properties of new materials under controlled pressure and temperature conditions.
- Prototype Development: Quickly and efficiently producing samples and prototypes for testing, validation, and iteration.
These applications highlight the precision and adaptability of KINTEK's cylindrical press molds, making them essential equipment for achieving high-quality outcomes in numerous industrial and research settings.
Simple Operation Steps
1.Assemble the die according to the operation diagram and install the sample in the cavity.
2.Put the die in the center of the hydraulic press and pressurize to required pressure.
3.Assemble the die according to the release diagram , eject the sample out of the die bushing with the screw rod.
4.Take out the die from the hydraulic press , and remove the sample gently.
Working Principle
The KINTEK Cylindrical Press Mold operates based on Pascal's principle, ensuring uniform pressure distribution across the entire surface of the powder material. During the molding process, the powder is enclosed within a low-deformation mold (typically a die and punch system). When pressure is applied, usually via a hydraulic press, it is transmitted uniformly, leading to consistent compaction. This method ensures stability and uniformity in the molded pieces, making it highly suitable for producing various shapes and sizes with exceptional precision and density control.
Ready to elevate your material processing? KINTEK's Cylindrical Press Mold offers the precision, versatility, and reliability your laboratory demands. For more information, custom configurations, or to request a quote, please contact us via our inquiry form. Our experienced team is eager to help you select the ideal solution for your specific applications.
Full range of types of laboratory press molds
We have a full range of molds for you to choose from, and the molds fit the body perfectly.
If you need molds with special shapes, we can also customize them for you.
The Right Lab Press Awaits
Expert Advice? We're Here. Get in Touch!
FAQ
What Are The Main Applications Of Press Molds In Laboratories?
What Types Of Press Molds Are Available For Laboratory Use?
What Are The Key Features Of Laboratory Press Molds?
What Materials Are Commonly Used To Make Press Molds?
What Are The Advantages Of Using Press Molds In Laboratories?
Can Press Molds Be Customized For Specific Laboratory Needs?
How Do Press Molds Ensure High-precision Sample Preparation?
What Are The Benefits Of Using Heated Press Molds?
How Do Press Molds Contribute To Efficient Laboratory Workflows?
What Should I Consider When Choosing A Press Mold For My Laboratory?
4.8
out of
5
Precision and durability at its best! This mold is a game-changer for lab work.
4.9
out of
5
Fast delivery and top-notch quality. Worth every penny!
4.7
out of
5
The scale feature is incredibly accurate. Makes my experiments so much easier.
4.9
out of
5
Solid construction and reliable performance. Highly recommend!
4.8
out of
5
Perfect for precise measurements. A must-have for any serious lab.
4.7
out of
5
Excellent value for money. The quality exceeds expectations.
4.9
out of
5
Superb craftsmanship. This mold has improved my workflow significantly.
4.8
out of
5
The scale is a brilliant addition. Makes my job so much more efficient.
4.7
out of
5
Sturdy and reliable. Perfect for high-precision tasks.
4.9
out of
5
Fast shipping and impeccable quality. Very impressed!
4.8
out of
5
The mold's design is flawless. A fantastic investment for any lab.
4.7
out of
5
Accurate and easy to use. Highly recommend for precision work.
4.9
out of
5
Durable and precise. This mold has exceeded all my expectations.
4.8
out of
5
The scale feature is a lifesaver. Makes measurements a breeze.
4.7
out of
5
High-quality material and perfect for lab use. Very satisfied!
4.9
out of
5
Quick delivery and outstanding performance. A top-tier product.
4.8
out of
5
The mold's precision is unmatched. A fantastic tool for any researcher.
4.7
out of
5
Great value and excellent quality. Perfect for my lab needs.
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