Laboratory Press Molds

Lab Anti-Cracking Press Mold

Name: Lab Anti-Cracking Press Mold
Brand: Kintek Press
SKU: PML
Rating: 4.8 (10 reviews)

Item Number : PML

Price varies based on specs and customizations

Die Material: Alloy tool steel: Cr12MoV
Indenter hardness: HRC60-HRC62
Sample size (Standard Options): Φ6mm, Φ8mm, Φ10mm, Φ15mm, Φ20mm (Customizable - M)

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Anti-Cracking Press Mold: Precision Molding for Your Laboratory

At KINTEK, we specialize in providing high-quality lab press machines and accessories to meet diverse laboratory needs. Our Anti-Cracking Press Mold is expertly designed for researchers and technicians who require reliable and precise sample preparation, especially when dealing with materials under high pressure or forming samples with large cross-sectional areas or deep cavities.

Product Details & Components

Explore the robust construction and components of our Anti-Cracking Press Mold, designed for durability and ease of use in demanding laboratory environments.

Anti-Cracking Press Mold for Lab Use - Components View Anti-Cracking Press Mold Assembly

Technical Specifications

Instrument model	PMT
Sample shape
Die Material	Alloy tool steel: Cr12MoV
Indenter hardness	HRC60-HRC62
Sample size (Standard Options)	Φ6mm, Φ8mm, Φ10mm, Φ15mm, Φ20mm (Customizable - M)
Cavity depth	40mm (Customizable - N)
Dimensions (Outer)	Φ98120mm (LH)
Weight	Approx. 5Kg
Diagram of hydraulic powder press size compatibility

Key Features & Benefits

Our Anti-Cracking Press Mold is engineered to enhance your material processing and sample preparation workflows, offering:

Superior Anti-Cracking Performance: Specifically designed to prevent mold cracking when dealing with ultra-high pressures or deep cavity molding, ensuring longevity and reliable sample production.
High-Pressure Capability: Robust construction allows for molding materials requiring greater pressure, ideal for large cross-sectional areas and dense sample formation.
Versatile Sample Preparation: Capable of producing various sample shapes including round, square, rectangular, circular, hexagonal, and flat, offering flexibility for diverse research and testing requirements.
Durable Construction: Made from high-quality alloy tool steel (Cr12MoV) with excellent indenter hardness (HRC60-HRC62), guaranteeing durability and consistent performance.
Optimized for Heated Applications: Designed for use with electric heating systems, facilitating uniform temperature distribution. This is crucial for consistent curing, enhancing material properties, and preventing defects in heat-treated composites or polymers.
Precision Engineering: Ensures accurate dimensions and smooth surfaces for reliable and repeatable sample preparation, critical for material testing and analysis.

Operation Steps

The anti-cracking die is primarily designed for applications involving ultra-high pressure or deep cavities where standard dies are prone to cracking during pressing. Follow these simple steps for optimal use:

Step 1: Assemble the die and install the sample in the cavity.

1. Assemble the die according to the operation diagram and place your sample material into the cavity.

Step 2: Position the die in the hydraulic press and apply pressure.

2. Place the assembled die in the center of your hydraulic press and carefully apply pressure up to the required level.

Step 3: Release pressure and prepare for sample ejection.

3. After pressing, release the pressure. Assemble the die according to the release diagram, then use the screw rod to gently eject the sample from the die bushing.

Step 4: Remove the die and retrieve the sample.

4. Take out the die from the hydraulic press and carefully remove your formed sample.

Applications in Laboratory Settings

KINTEK's Anti-Cracking Press Mold is an indispensable tool for various laboratory applications, enhancing research and development across multiple fields:

Material Science Research: Essential for preparing powder metallurgy samples, ceramic green bodies, and composite materials for property testing and microstructural analysis.
Pharmaceutical Development: Useful for compacting powders for tablet formulation studies and drug delivery research, requiring precise sample dimensions.
Plastics and Polymers Testing: Ideal for creating standardized test specimens from plastic compounds or rubber for mechanical testing (e.g., tensile, compression).
Geological and Catalysis Studies: Suitable for preparing pressed pellets of geological samples or catalyst powders for XRF, XRD, or FTIR analysis.
Custom Component Prototyping: Enables laboratories to create small, precisely shaped components or prototypes from various materials before scaling up.

This mold supports processes involving the injection of powder materials (e.g., metal powder mixed with a matrix) into the mold, followed by compaction and optional heat treatment to enhance final properties.

Partner with KINTEK for Your Lab Press Needs

Choose KINTEK's Anti-Cracking Press Mold for reliable, precise, and durable sample preparation. Our commitment to quality ensures you receive equipment that enhances your laboratory's capabilities and efficiency.

Ready to improve your sample preparation process? Discuss your specific requirements with our experts or request a quote today. Please use the form below to get in touch!

For inquiries, please contact us using our contact form.

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

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FAQ

What Are The Main Applications Of Press Molds In Laboratories?

Press molds are widely used in pharmaceutical development for creating uniform tablets, in spectroscopy for sample preparation, in bomb calorimetry for consistent combustion measurement, and in XRF analysis for determining elemental composition. They help in providing standardized samples for accurate testing and analysis across these fields.

What Types Of Press Molds Are Available For Laboratory Use?

There are various types of press molds available, including square bidirectional pressure molds, ring press molds, ball press molds, cylindrical press molds, anti-cracking press molds, polygon press molds, and special shape press molds. These molds come in different sizes and materials to suit various laboratory needs.

What Are The Key Features Of Laboratory Press Molds?

Laboratory press molds feature precision-engineered hydraulic systems for consistent performance. Advanced models may include digital pressure displays and programmable settings. They are available in both manual and automated versions, with sizes ranging from compact benchtop units to larger floor-standing presses to accommodate different laboratory spaces and sample sizes.

What Materials Are Commonly Used To Make Press Molds?

Press molds are typically made from durable materials such as Cr12MoV alloy steel, carbide (e.g., YT15), and hardened steel. These materials are chosen for their high hardness, durability, and resistance to wear and high pressure, ensuring long-lasting performance in laboratory environments.

What Are The Advantages Of Using Press Molds In Laboratories?

Press molds offer several advantages, including quick setting changes and easy switching between different sample types and materials. This flexibility is not typically available in production presses or injection molding machines, which are more cumbersome and time-consuming for such transitions. Additionally, press molds provide high precision and uniformity in sample preparation.

Can Press Molds Be Customized For Specific Laboratory Needs?

Yes, many press molds can be customized in terms of size, shape, and material to meet specific laboratory requirements. Customizable options include special shapes, sizes ranging from Φ3-80mm, and materials tailored for specific applications such as XRF analysis, battery research, or material testing.

How Do Press Molds Ensure High-precision Sample Preparation?

Press molds ensure high-precision sample preparation through their precision-engineered designs, which provide uniform pressure and consistent compaction. Features such as bidirectional pressure, durable materials, and advanced hydraulic systems contribute to the accuracy and reliability of the samples produced.

What Are The Benefits Of Using Heated Press Molds?

Heated press molds offer benefits such as rapid heating (up to 500°C), precise temperature control, and the ability to process materials that require heat for compaction or bonding. These molds are ideal for applications in battery research, ceramics, and other materials that need controlled heating during preparation.

How Do Press Molds Contribute To Efficient Laboratory Workflows?

Press molds enhance laboratory efficiency by enabling quick and easy sample preparation with minimal setup time. Their ability to switch between different sample types and materials rapidly, along with features like programmable settings and digital displays, streamlines the workflow and reduces downtime.

What Should I Consider When Choosing A Press Mold For My Laboratory?

When selecting a press mold, consider factors such as the type of samples you will be preparing, the required pressure and temperature ranges, the size and shape of the molds, and the material compatibility. Additionally, evaluate whether manual or automated models better suit your workflow and if any customization options are needed for your specific applications.

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