Lab Anti-Cracking Press Mold

Anti-Cracking Press Mold: Precision Molding for Your Laboratory

At KINTEK, we specialize in providing high-quality lab press machines and accessories to meet diverse laboratory needs. Our Anti-Cracking Press Mold is expertly designed for researchers and technicians who require reliable and precise sample preparation, especially when dealing with materials under high pressure or forming samples with large cross-sectional areas or deep cavities.

Product Details & Components

Explore the robust construction and components of our Anti-Cracking Press Mold, designed for durability and ease of use in demanding laboratory environments.

Technical Specifications

Instrument model	PMT
Sample shape
Die Material	Alloy tool steel: Cr12MoV
Indenter hardness	HRC60-HRC62
Sample size (Standard Options)	Φ6mm, Φ8mm, Φ10mm, Φ15mm, Φ20mm (Customizable - M)
Cavity depth	40mm (Customizable - N)
Dimensions (Outer)	Φ98*120mm (L*H)
Weight	Approx. 5Kg
Diagram of hydraulic powder press size compatibility

Key Features & Benefits

Our Anti-Cracking Press Mold is engineered to enhance your material processing and sample preparation workflows, offering:

• Superior Anti-Cracking Performance: Specifically designed to prevent mold cracking when dealing with ultra-high pressures or deep cavity molding, ensuring longevity and reliable sample production.

• High-Pressure Capability: Robust construction allows for molding materials requiring greater pressure, ideal for large cross-sectional areas and dense sample formation.

• Versatile Sample Preparation: Capable of producing various sample shapes including round, square, rectangular, circular, hexagonal, and flat, offering flexibility for diverse research and testing requirements.

• Durable Construction: Made from high-quality alloy tool steel (Cr12MoV) with excellent indenter hardness (HRC60-HRC62), guaranteeing durability and consistent performance.

• Optimized for Heated Applications: Designed for use with electric heating systems, facilitating uniform temperature distribution. This is crucial for consistent curing, enhancing material properties, and preventing defects in heat-treated composites or polymers.

• Precision Engineering: Ensures accurate dimensions and smooth surfaces for reliable and repeatable sample preparation, critical for material testing and analysis.

Operation Steps

The anti-cracking die is primarily designed for applications involving ultra-high pressure or deep cavities where standard dies are prone to cracking during pressing. Follow these simple steps for optimal use:

1. Assemble the die according to the operation diagram and place your sample material into the cavity.

2. Place the assembled die in the center of your hydraulic press and carefully apply pressure up to the required level.

3. After pressing, release the pressure. Assemble the die according to the release diagram, then use the screw rod to gently eject the sample from the die bushing.

4. Take out the die from the hydraulic press and carefully remove your formed sample.

Applications in Laboratory Settings

KINTEK's Anti-Cracking Press Mold is an indispensable tool for various laboratory applications, enhancing research and development across multiple fields:

1. Material Science Research: Essential for preparing powder metallurgy samples, ceramic green bodies, and composite materials for property testing and microstructural analysis.
2. Pharmaceutical Development: Useful for compacting powders for tablet formulation studies and drug delivery research, requiring precise sample dimensions.
3. Plastics and Polymers Testing: Ideal for creating standardized test specimens from plastic compounds or rubber for mechanical testing (e.g., tensile, compression).
4. Geological and Catalysis Studies: Suitable for preparing pressed pellets of geological samples or catalyst powders for XRF, XRD, or FTIR analysis.
5. Custom Component Prototyping: Enables laboratories to create small, precisely shaped components or prototypes from various materials before scaling up.

This mold supports processes involving the injection of powder materials (e.g., metal powder mixed with a matrix) into the mold, followed by compaction and optional heat treatment to enhance final properties.

Partner with KINTEK for Your Lab Press Needs

Choose KINTEK's Anti-Cracking Press Mold for reliable, precise, and durable sample preparation. Our commitment to quality ensures you receive equipment that enhances your laboratory's capabilities and efficiency.

Ready to improve your sample preparation process? Discuss your specific requirements with our experts or request a quote today. Please use the form below to get in touch!

For inquiries, please contact us using our contact form.

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

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