Laboratory Press Molds

Assemble Square Lab Press Mold for Laboratory Use

Name: Assemble Square Lab Press Mold for Laboratory Use
Brand: Kintek Press
SKU: PMAS
Rating: 4.81 (15 reviews)

Item Number : PMAS

Price varies based on specs and customizations

Material: Cr12MoV
Indenter hardness: HRC60-HRC62
Sample size: 3*3~80*80 mm (M)

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KINTEK Assemble Lab Press Mold: Precision for Delicate Samples

KINTEK's Assemble Lab Press Mold is expertly engineered for preparing thin strip or flap samples that are typically difficult to form and prone to damage. Its innovative design, featuring a quick-disassembling mold jacket, effectively solves the problem of sample failure caused by expansion and deformation during the demolding process. This ensures the integrity of your delicate samples, making it an indispensable tool for reliable material preparation.

Product Details & Components

Visually explore the design and components of our Assemble Lab Press Mold. The images below showcase various sizes and the detailed construction that allows for easy sample preparation and demolding.

Sample preparation process and demolding process

1. Base 2. Mold stripping sleeve 3. Cavity 4. Gasket 5. Opening cavity 6. Pressure rod

Assemble Square Lab Press Mold details 5

Key Features & Advantages

Optimized for Thin Strip/Flap Samples: Specifically designed to handle samples that are not easy to form or are prone to damage during demolding.
Prevents Sample Failure: The quick-disassembling mold jacket is crucial for preventing expansion and deformation, ensuring successful demolding without compromising sample integrity.
Superior Material & Durability: Crafted from high-quality Japanese high-speed steel (Cr12MoV), our molds boast exceptional indenter hardness (HRC60-HRC62). This ensures they resist deformation and offer a long service life for reliable and repeatable sample preparation.
Precision Engineering: Meticulously designed components for consistent performance and ease of use.

Technical Specifications

Model	PMAS-A	PMAS-B	PMAS-C	PMAS-D	PMAS-E
Material	Cr12MoV
Indenter hardness	HRC60-HRC62
Sample size	33、44、55、66、88、1010 mm (M)	1212、1515、1818、2020mm(M)	3030、4040 mm (M)	5050、6060 mm(M)	7070、8080 mm (M)
Cavity depth	30mm (N)	40 mm (N)	50 mm (N)	55 mm (N)	60 mm (N)
External dimensions	Φ53120mm(LH)	Φ73133mm(LH)	Φ95133mm、Φ115133mm(L*H)	Φ127150mm、Φ153150mm (L*H)	Φ180180mm、Φ200180mm(L*H)
Weight(Kg)	1.2Kg	3.6Kg	7Kg、14Kg	20Kg、30Kg	40Kg、50Kg
Other sizes can be customized

Versatile Applications

Our Assemble Lab Press Molds are widely utilized across various research and industrial sectors for sample preparation. Key application areas include:

Battery materials research
Superconductor development
Cement and ceramics testing
Catalysis studies
Silicate analysis
Powder metallurgy
Sea mud analysis
Biochemical analysis
New material sample preparation and R&D

Furthermore, these molds are compatible and can be effectively used with various testing instruments, including calcium iron analyzers, infrared spectrometers, X-ray fluorescence (XRF) analyzers, and other analytical equipment requiring precisely prepared samples.

Custom Molds Tailored to Your Needs

At KINTEK, we understand that standard sizes may not always meet unique research requirements. That's why we offer customization services for our press molds. If you need specific dimensions or features for your Assemble Lab Press Mold, please reach out to us. We are committed to providing solutions that perfectly fit your application.

Simple Operation Steps

The rectangular open-flap mold (Assemble Lab Press Mold) is particularly suitable for forming ultra-fine powder or samples that are prone to delamination and cracking. Follow these straightforward steps for efficient sample preparation:

Step 1: Assemble the die and install the sample.

Step 1: Assemble the die according to the operation diagram and install the sample material into the cavity.

Step 2: Place the die in the hydraulic press and apply pressure.

Step 2: Carefully place the assembled die in the center of your hydraulic press. Apply pressure gradually up to the required level for your sample.

Step 3: After pressing, assemble the die according to the release diagram. Use the screw rod or appropriate mechanism to gently eject the formed sample out of the die bushing.

Step 4: Remove the mold and the prepared sample.

Step 4: Take the die out from the hydraulic press. Carefully remove the disassembled parts of the mold and retrieve your prepared sample.

Partner with KINTEK for Your Lab Press Solutions

KINTEK specializes in a comprehensive range of lab press machines, including automatic lab presses, lab isostatic presses, and heated lab presses, all designed to meet the diverse needs of modern laboratories. Our Assemble Lab Press Molds are a testament to our commitment to quality and innovation.

Do you have specific requirements, need a custom mold size, or have questions about this product? Our expert team is ready to assist you in finding the perfect solution for your laboratory.

Contact us today for a personalized consultation or to discuss your custom mold requirements. Click here to fill out our contact form, and let KINTEK equip your laboratory for success!

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

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FAQ

What Are The Main Applications Of Press Molds In Laboratories?

Press molds are widely used in pharmaceutical development for creating uniform tablets, in spectroscopy for sample preparation, in bomb calorimetry for consistent combustion measurement, and in XRF analysis for determining elemental composition. They help in providing standardized samples for accurate testing and analysis across these fields.

What Types Of Press Molds Are Available For Laboratory Use?

There are various types of press molds available, including square bidirectional pressure molds, ring press molds, ball press molds, cylindrical press molds, anti-cracking press molds, polygon press molds, and special shape press molds. These molds come in different sizes and materials to suit various laboratory needs.

What Are The Key Features Of Laboratory Press Molds?

Laboratory press molds feature precision-engineered hydraulic systems for consistent performance. Advanced models may include digital pressure displays and programmable settings. They are available in both manual and automated versions, with sizes ranging from compact benchtop units to larger floor-standing presses to accommodate different laboratory spaces and sample sizes.

What Materials Are Commonly Used To Make Press Molds?

Press molds are typically made from durable materials such as Cr12MoV alloy steel, carbide (e.g., YT15), and hardened steel. These materials are chosen for their high hardness, durability, and resistance to wear and high pressure, ensuring long-lasting performance in laboratory environments.

What Are The Advantages Of Using Press Molds In Laboratories?

Press molds offer several advantages, including quick setting changes and easy switching between different sample types and materials. This flexibility is not typically available in production presses or injection molding machines, which are more cumbersome and time-consuming for such transitions. Additionally, press molds provide high precision and uniformity in sample preparation.

Can Press Molds Be Customized For Specific Laboratory Needs?

Yes, many press molds can be customized in terms of size, shape, and material to meet specific laboratory requirements. Customizable options include special shapes, sizes ranging from Φ3-80mm, and materials tailored for specific applications such as XRF analysis, battery research, or material testing.

How Do Press Molds Ensure High-precision Sample Preparation?

Press molds ensure high-precision sample preparation through their precision-engineered designs, which provide uniform pressure and consistent compaction. Features such as bidirectional pressure, durable materials, and advanced hydraulic systems contribute to the accuracy and reliability of the samples produced.

What Are The Benefits Of Using Heated Press Molds?

Heated press molds offer benefits such as rapid heating (up to 500°C), precise temperature control, and the ability to process materials that require heat for compaction or bonding. These molds are ideal for applications in battery research, ceramics, and other materials that need controlled heating during preparation.

How Do Press Molds Contribute To Efficient Laboratory Workflows?

Press molds enhance laboratory efficiency by enabling quick and easy sample preparation with minimal setup time. Their ability to switch between different sample types and materials rapidly, along with features like programmable settings and digital displays, streamlines the workflow and reduces downtime.

What Should I Consider When Choosing A Press Mold For My Laboratory?

When selecting a press mold, consider factors such as the type of samples you will be preparing, the required pressure and temperature ranges, the size and shape of the molds, and the material compatibility. Additionally, evaluate whether manual or automated models better suit your workflow and if any customization options are needed for your specific applications.

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4.8 / 5

Superb quality and precision! Perfect for lab work, highly durable.

Elara Voss

4.7 / 5

Fast delivery and excellent value for money. Very impressed!

Rafael Mendoza

4.9 / 5

Top-notch technology! Makes lab tasks effortless and efficient.

Anika Patel

4.8 / 5

Sturdy and reliable. A must-have for any serious laboratory.

Lior Cohen

4.9 / 5

Game-changer in lab equipment! Superior craftsmanship and design.

Sienna Okafor

4.7 / 5

Arrived sooner than expected. Works flawlessly every time.

Nikolai Petrov

4.9 / 5

Worth every penny! Enhances productivity with its advanced features.

Mei Ling

4.8 / 5

Built to last. Perfect for high-precision lab applications.

Dante Moretti

4.9 / 5

Innovative and efficient. Simplifies complex lab processes.

Zara Al-Farsi

4.7 / 5

Great investment! Delivers consistent, high-quality results.

Javier Ruiz

4.8 / 5

Exceptional durability and performance. Highly recommend!

Freya Andersen

4.9 / 5

Cutting-edge technology meets reliability. A lab essential!

Arjun Kapoor

4.8 / 5

Speedy delivery and outstanding quality. Exceeded expectations.

Isla MacKenzie

4.7 / 5

Affordable yet premium. Perfect for any laboratory setup.

Mateo Silva

4.9 / 5

Precision-engineered for perfection. A standout product!

Yara Hassan

Product Datasheet

Assemble Square Lab Press Mold for Laboratory Use

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Category Catalog

Laboratory Press Molds

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Assemble Square Lab Press Mold for Laboratory Use

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Why Choose Us

KINTEK Assemble Lab Press Mold: Precision for Delicate Samples

Product Details & Components

Key Features & Advantages

Technical Specifications

Versatile Applications

Custom Molds Tailored to Your Needs

Simple Operation Steps

Partner with KINTEK for Your Lab Press Solutions

Full range of types of laboratory press molds

The Right Lab Press Awaits

FAQ

What Are The Main Applications Of Press Molds In Laboratories?

What Types Of Press Molds Are Available For Laboratory Use?

What Are The Key Features Of Laboratory Press Molds?

What Materials Are Commonly Used To Make Press Molds?

What Are The Advantages Of Using Press Molds In Laboratories?

Can Press Molds Be Customized For Specific Laboratory Needs?

How Do Press Molds Ensure High-precision Sample Preparation?

What Are The Benefits Of Using Heated Press Molds?

How Do Press Molds Contribute To Efficient Laboratory Workflows?

What Should I Consider When Choosing A Press Mold For My Laboratory?

Product Datasheet

Category Catalog

REQUEST A QUOTE

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