Universal Laboratory Press

Automatic Laboratory Hydraulic Press Lab Pellet Press Machine

Name: Automatic Laboratory Hydraulic Press Lab Pellet Press Machine
Brand: Kintek Press
SKU: PCEA
Rating: 4.81 (10 reviews)

Item Number : PCEA

Price varies based on specs and customizations

Pressure Range: 0.2-150.0 tons
Display: 4.3 inch LCD screen ~ 7 inch LCD screen
Equipment weight: 50Kg ~ 380Kg

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Streamline Your Sample Preparation with KINTEK's Automatic Lab Press

KINTEK specializes in high-quality lab press machines, and our Automatic Lab Press is engineered to meet the rigorous demands of modern laboratories. Designed for efficiency, precision, and versatility, this machine is your ideal partner for consistent and reliable sample preparation across a wide range of applications. Whether you're in material research, pharmacy, catalysis, ceramics, or the electronics industry, our press delivers exceptional performance.

Ready to enhance your lab's capabilities? Discuss your application with our experts.

Why Choose KINTEK's Automatic Lab Press? Key Benefits for Your Lab

Our Automatic Lab Press is more than just a piece of equipment; it's a solution designed to save you time, improve accuracy, and offer unparalleled operational flexibility.

Unmatched Efficiency & Automation: Dramatically reduce sample preparation time and effort. With programmable pressure and automatic operation, including pressure maintenance and restart, you achieve consistent results with minimal manual intervention.
Versatile & Adaptable: Its compact footprint and light weight make it perfect for any lab space, including easy integration into vacuum glove boxes for processing under controlled atmospheres. The availability of heating plates enables hot press processing for specialized materials.
Precision Control & User-Friendly Interface: Benefit from high-precision digital pressure gauges and an intuitive LCD screen. Our system allows for easy programming, and automatic mold pressure conversion prevents misoperation and protects your molds.
Robust and Reliable Design:
- Durable Metal Buttons: Engineered for longevity (over 100,000 uses), our silver-plated metal buttons ensure reliable operation even in challenging environments—such as with oily samples, within glove boxes, or in dusty settings like steel mills and cement plants—where touch screens can falter.
- Quality Construction: Features like a chrome-plated cylinder, one-piece main board structure, and high-speed steel molds ensure durability, prevent oil leakage, and guarantee a long service life.

Diverse Applications Across Industries

The KINTEK Automatic Lab Press Machine is a versatile workhorse suitable for:

Material Research Labs
Pharmaceutical Development
Catalytic Reaction Studies
Ceramics Manufacturing and Research
Electronics Industry Sample Prep
Operations within a vacuum glove box
Hot press processing with optional heating plates

Explore Our Range of Automatic Lab Presses

We offer a variety of models to suit your specific pressure requirements and sample sizes. Browse our selection below:

Detailed Features for Optimal Performance

KINTEK's Automatic Lab Presses are packed with features designed for precision, ease of use, and durability:

Automation & Programmability: Fully automatic desktop tablet press with programmable pressurization suitable for high-end laboratories. Hydraulic system restarts automatically if pressure drops below the set value.
User-Centric Design ("Humanization"): Automatic mold pressure conversion eliminates manual calculations, preventing mold damage from misoperation.
Clear Display & Controls: Intuitive LCD screen for clear visibility and straightforward operation. (See "Intuitive Operation Interface" below for more).
Compact & Portable: Small footprint and light weight for easy carrying, movement, and ideal fitting in vacuum glove boxes.
Dual Operation Mode: Both electric driving and manual press options are available on select models, complemented by a high-precision digital pressure gauge.
Superior Components:
- Electroplated countersunk head hexagonal screws on the upper plate for a sleek, space-saving design.
- Chrome-plated cylinder: smooth, rust-proof, with excellent sealing to prevent oil leakage.
- One-piece main board structure integrating oil pool, main board, and oil cylinder, minimizing seal connections.
- Extended pulling spring for good rebound and reliable cylinder return (e.g., 30mm return without deformation).
- All-aluminum alloy handwheel: beautiful, practical, and resistant to breakage.
- Japanese high-speed steel molds: excellent material, high hardness, deformation-resistant for long service life.
- Digital display pressure gauge for accurate pressure control (accuracy up to 0.01MPa).
- External oil pool for easy oil replacement, with an integrated hydraulic oil filtration device.
- Special plunger with custom sealing structure for superior sealing.

Product features introduction

Have questions about specific features or need a customized solution? Contact our technical team now!

Intuitive Operation Interface

Our lab presses feature user-friendly interfaces for both standard and advanced operations.

Standard Mode

Standard Interface: Set parameters like pressure, demolding, time, sample size, etc.
Pressure Button: Initiates pressing according to set parameters.
Stop Button: Halts pressurization.
Demolding Button: Demolds the sample at the set demolding pressure.
Timer Switch: Toggles the timing function on/off.

Advanced Mode

Start Button: Initiates multi-stage pressurization programs.
Stop Button: Halts the pressurization process.
Set Button: Accesses the setting menu.

Advanced Mode curve display — Advanced Mode - Curve Display

List/Curve: Switch between list and curve display for pressure monitoring.

Technical Specifications

Choose the model that precisely fits your laboratory's needs. For detailed consultation or if you don't see your required specification, please contact us.

Instrument model	PCEA-12T	PCEA-20T	PCEA-30T	PCEA-40T	PCEA-60T	PCEA-100T	PCEA-150T
Pressure Range	0.2-12.0 tons	1-20.0 tons	1-30.0 tons	1-40.0 tons	1-60.0 tons	1-100.0 tons	1-150.0 tons
Pressure conversion	Program automatically converts the pressure borne by the mold
Display	4.3 inch LCD screen				7 inch LCD screen
Metal buttons	Silver plated contacts with a service life of over 100,000 times
Equipment protection	Steel plate protection with organic glass door
Limit switch	Automatic pressure relief when the oil cylinder reaches the limit height
Cylinder stroke (T)	30mm			50mm
Space size (M×N)	110×140mm	140×160 mm	140×160 mm	175×180mm	185×220mm	185×250mm	200×260mm
External dimensions (L×W×H)	185×320×360 mm	230×390×420mm	230×390×420mm	280×460×550mm	300×520×580mm	330×580×620mm	400×620×620mm
Equipment power supply	240W (220V/110V can be customized)	550W (220V/110V can be customized)				1500W (220V/110V can be customized)
Equipment weight	50 Kg	90Kg		150Kg	180Kg	240Kg	380Kg

Dimensional diagram of powder tablet press

Easy Operation Steps

Follow these simple steps for efficient sample preparation. For detailed guidance on replacing accessories and precautions, please click here for our operating procedures guide.

1. Insert the sample into the mold and assemble the mold properly.

2. Put the mold into the tablet press and tighten the screw to secure the mold.

3. Press the "Settings" button to enter the pressure setting interface.

4. Press the "+" key to increase the value of the set pressure.

5. Press the "-" key to decrease the value of the set pressure.

6. Continuously press the"Settings"button to return to the operation interface.

7. Press the "Sample Preparation" button (or "Pressure" button), and the system will start pressurizing according to the set program.

8. After reaching the set pressure, the system will automatically release pressure after maintaining pressure for a period of time (if programmed).

9. Remove the mold.

10. Push the sample out (e.g., in reverse or using a demolding tool) and take out the sample.

Ready to Optimize Your Lab's Efficiency?

The KINTEK Automatic Lab Press is designed to elevate your sample preparation process. For more information, to request a quote, or to discuss your specific requirements, please get in touch with us.

Click here to fill out our contact form and one of our specialists will get back to you shortly.

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

laboratory press mold

Click to see all press molds.

The Right Lab Press Awaits

The right lab press for your needs awaits

See All Lab Press Types.

Expert Advice? We're Here. Get in Touch!

FAQ

What Is A Laboratory Hydraulic Press Used For?

A laboratory hydraulic press is used for testing material durability and strength, creating pellets for sample analysis, and various other applications such as sample preparation for spectroscopy, power compaction for composite materials, material testing, prototyping microfluidic devices, and pharmaceutical research and development.

What Are The Main Applications Of A Laboratory Pellet Press?

Laboratory pellet presses are widely used in various fields including materials science (for preparing metal, ceramic, and plastic samples), chemistry (for catalysts and electrode materials), geology (for rock and ore samples), materials characterization (such as SEM and XRD analysis), energy sector (for battery electrodes and fuel cells), medicine (for drug preparation), and food/agriculture (for food ingredient samples). They are also essential in pharmaceutical analysis, environmental analysis, and material science research.

What Are The Main Applications Of A KBr Pellet Press?

A KBr pellet press is used in various industries and scientific research for forming precise pharmaceutical tablets, crafting uniform samples in materials science for testing properties like tensile strength and thermal conductivity, and optimizing manufacturing processes for ceramic and metal alloy samples. It is also vital for producing homogenous, high-density fuel pellets in nuclear energy, which directly affects reactor performance.

What Are The Main Applications Of Press Molds In Laboratories?

Press molds are widely used in pharmaceutical development for creating uniform tablets, in spectroscopy for sample preparation, in bomb calorimetry for consistent combustion measurement, and in XRF analysis for determining elemental composition. They help in providing standardized samples for accurate testing and analysis across these fields.

What Are The Main Features Of A Laboratory Hydraulic Press?

The hydraulic system features a closure force of 25 tons, includes a hydraulic balance device for stable and quick movement, and uses well-known electronic components for stability and long-term use.

What Features Should I Consider When Choosing A Laboratory Pellet Press?

When selecting a laboratory pellet press, consider factors such as sample volume, pressure requirements, and space constraints. Key features to evaluate include force gauges for precise pressure control, heated platens for materials that require heat, and customization options like interchangeable dies and plungers. Additionally, look for durability, ease of operation, and the ability to handle specific materials relevant to your research or industry.

What Are The Key Features Of A KBr Pellet Press?

The key features of a KBr pellet press include full hydraulic operation for precise pressure application, an integrated pressure gauge for real-time feedback, a user-friendly design for ease of use, low cost of ownership due to durability and minimal maintenance, and suitability for producing high-quality pellets for FTIR analysis.

What Types Of Press Molds Are Available For Laboratory Use?

There are various types of press molds available, including square bidirectional pressure molds, ring press molds, ball press molds, cylindrical press molds, anti-cracking press molds, polygon press molds, and special shape press molds. These molds come in different sizes and materials to suit various laboratory needs.

How Does A Laboratory Hydraulic Press Work?

A hydraulic lab press works by using a hydraulic cylinder to apply pressure and a heating system to provide temperature control, enabling the compression or compaction of materials like rubber, polymers, and composites. It operates based on Pascal's principle, which states that pressure change within a closed system is constant.

How Does A Laboratory Pellet Press Work?

A laboratory pellet press operates using a hydraulic cylinder to apply controlled pressure to materials, compressing them into pellets. Some models also include a heating system for temperature control, which is useful for processing materials like rubber, polymers, and composites. The press allows for precise adjustment of pressure and speed, ensuring reproducible results and efficient batch production.

How Does A KBr Pellet Press Work?

The KBr pellet method is based on the fact that potassium bromide becomes plastic under high pressure and forms a transparent matrix when compressed. This matrix allows infrared light to pass through, making it ideal for IR spectroscopy. The sample is mixed with KBr powder in a specific ratio (typically 1:100 to 1:200, sample to KBr) to ensure even distribution and minimal blockage of IR light.

What Are The Key Features Of Laboratory Press Molds?

Laboratory press molds feature precision-engineered hydraulic systems for consistent performance. Advanced models may include digital pressure displays and programmable settings. They are available in both manual and automated versions, with sizes ranging from compact benchtop units to larger floor-standing presses to accommodate different laboratory spaces and sample sizes.

What Are The Advantages Of Using A Laboratory Hydraulic Press?

Advantages include high force output for heavy-duty tasks, precise control over force and position, versatility for various applications through pressure adjustments, and built-in safety features like pressure relief valves.

What Are The Advantages Of Using A Laboratory Pellet Press?

The advantages of using a laboratory pellet press include precise control over pressure and temperature, high adjustability in terms of pressure and speed, capability for batch production, and the ability to produce reproducible results. These presses are versatile, handling both pellets and powders efficiently, and are designed for time and cost efficiency. They are also easy to operate and built with durable materials for long-term reliability in laboratory settings.

What Are The Advantages Of Using A KBr Pellet Press?

The advantages include transparency to IR radiation for clear spectral analysis, versatility with a wide range of solid samples, and high reproducibility ensuring consistent results. Additionally, it offers high sensitivity for detecting trace amounts due to thin and uniform sample distribution, minimal sample preparation with quick and efficient steps, and versatility suitable for a wide range of solid samples, including polymers, pharmaceuticals, and inorganic compounds.

What Materials Are Commonly Used To Make Press Molds?

Press molds are typically made from durable materials such as Cr12MoV alloy steel, carbide (e.g., YT15), and hardened steel. These materials are chosen for their high hardness, durability, and resistance to wear and high pressure, ensuring long-lasting performance in laboratory environments.

What Types Of Laboratory Hydraulic Presses Are Available?

There are various types of laboratory hydraulic presses, including manual and automatic models, heated hydraulic presses with hot plates, and specialized presses for glove boxes or vacuum environments. These presses cater to different laboratory needs such as spectroscopy, material research, and pharmaceutical applications.

What Types Of Laboratory Pellet Presses Are Available?

There are several types of laboratory pellet presses available, including manual hydraulic presses, automatic hydraulic presses, and split electric presses. Manual presses are ideal for basic applications, while automatic presses offer enhanced precision and efficiency for more demanding tasks. Split electric presses provide advanced pressure control and are compact, making them suitable for versatile applications. Additionally, there are specialized presses like isostatic presses and those designed for glove box use or specific analytical techniques like XRF and FTIR.

What Are The Drawbacks Of Manual KBr Pellet Presses?

Manual presses are portable, simple to use without complex machinery, and cost-effective. However, they can be labor-intensive for large batches and may have difficulty maintaining consistent pressure across samples.

What Are The Advantages Of Using Press Molds In Laboratories?

Press molds offer several advantages, including quick setting changes and easy switching between different sample types and materials. This flexibility is not typically available in production presses or injection molding machines, which are more cumbersome and time-consuming for such transitions. Additionally, press molds provide high precision and uniformity in sample preparation.

Why Is A Laboratory Hydraulic Press Ideal For Sample Preparation In Spectroscopy?

Laboratory hydraulic presses are ideal for spectroscopy sample preparation because they can create precise and uniform pellets, such as KBr pellets for FTIR analysis, ensuring accurate and reproducible results in spectroscopic studies.

Can Press Molds Be Customized For Specific Laboratory Needs?

Yes, many press molds can be customized in terms of size, shape, and material to meet specific laboratory requirements. Customizable options include special shapes, sizes ranging from Φ3-80mm, and materials tailored for specific applications such as XRF analysis, battery research, or material testing.

What Safety Features Are Included In Laboratory Hydraulic Presses?

Laboratory hydraulic presses come with built-in safety features such as pressure relief valves to prevent over-pressurization, ensuring safe operation during high-force applications.

How Do Press Molds Ensure High-precision Sample Preparation?

Press molds ensure high-precision sample preparation through their precision-engineered designs, which provide uniform pressure and consistent compaction. Features such as bidirectional pressure, durable materials, and advanced hydraulic systems contribute to the accuracy and reliability of the samples produced.

Can Laboratory Hydraulic Presses Be Used For High-temperature Applications?

Yes, some laboratory hydraulic presses are equipped with heated plates or integrated heating systems, making them suitable for high-temperature applications such as sintering, material processing, and other thermal treatments.

What Are The Benefits Of Using Heated Press Molds?

Heated press molds offer benefits such as rapid heating (up to 500°C), precise temperature control, and the ability to process materials that require heat for compaction or bonding. These molds are ideal for applications in battery research, ceramics, and other materials that need controlled heating during preparation.

How Do Press Molds Contribute To Efficient Laboratory Workflows?

Press molds enhance laboratory efficiency by enabling quick and easy sample preparation with minimal setup time. Their ability to switch between different sample types and materials rapidly, along with features like programmable settings and digital displays, streamlines the workflow and reduces downtime.

What Should I Consider When Choosing A Press Mold For My Laboratory?

When selecting a press mold, consider factors such as the type of samples you will be preparing, the required pressure and temperature ranges, the size and shape of the molds, and the material compatibility. Additionally, evaluate whether manual or automated models better suit your workflow and if any customization options are needed for your specific applications.

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