Products Laboratory Hydraulic Press Laboratory Heated Press Automatic Heated Hydraulic Press Machine with Heated Plates for Laboratory
Automatic Heated Hydraulic Press Machine with Heated Plates for Laboratory

Laboratory Heated Press

Automatic Heated Hydraulic Press Machine with Heated Plates for Laboratory

Item Number : PPL

Price varies based on specs and customizations


Pressure Range
0-10T
Heating temperature
Up to 1000℃
Sample size
Φ10-30mm
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KINTEK Automatic Heated Hydraulic Lab Press: Precision & Efficiency for Your Lab

Automatic Heated Hydraulic Press Machine with Heated Plates for Laboratory Hot Press

Discover KINTEK's Automatic Heated Hydraulic Lab Press, meticulously engineered for superior temperature control and high-quality sample processing. Ideal for laboratories, research institutions, and small-scale production, our press ensures uniform heating, minimizes heat loss, and reduces operational costs, delivering reliable results every time. Whether you're in industrial manufacturing, educational research, or crafting, this press offers the precision and versatility you need. Want to discuss your specific application? Contact us today!

Key Benefits & Features: Why Choose KINTEK?

Our Automatic Heated Hydraulic Lab Press is designed to enhance productivity, safety, and cost-efficiency, making it a leading choice for your laboratory or production needs.

  • Advanced & Efficient Heating: Utilizes an advanced oil heating method for high heat capacity and uniform temperature distribution. This minimizes heat loss and significantly lowers production costs, ensuring optimal hot pressing results.
  • Intuitive Automated Control: Features a user-friendly automated control panel that simplifies operation. This allows for precise temperature, pressure, and timing adjustments, enabling single-person operation, reducing labor costs, and ensuring consistent product quality.
  • Enhanced Safety & Energy Savings: Equipped with an auto shut-off feature (after 10 minutes of inactivity) and an insulated safety base to prevent accidental burns, prioritizing operator safety and energy conservation.
  • Durable & Reliable Construction: Built with robust materials, including an aluminum upper-heating element, and designed for high performance (220V operation). Our press withstands continuous use in demanding environments, supporting tasks like continuous imprinting with automatic shuttle and dual platen transfer options.
  • Versatile Programmability: Offers advanced automation, including digital control over heat, pressure, and timing. Program up to 20 distinct temperature control sections to tailor heating profiles precisely to your experimental or production requirements.
  • Eco-Conscious Design: Engineered for eco-friendly operation, ensuring hygiene and safety while maintaining high heating efficiency, crucial for sustainability and regulatory compliance.

Intuitive Control & Operation at Your Fingertips

Our sophisticated control system provides comprehensive management of your pressing parameters:

Setting interface for die diameter and parameters
Main Setting Interface: Easily define die diameter, pressure limits, and access program settings.

Briefly, the SET button navigates menus and confirms selections. The '+' and '-' buttons adjust values.

Operating interface showing live status
Operating Interface: Monitor and control operations in real-time. Buttons include STOP (halts motor, releases pressure), RELEASE (starts operation with auto-stop/release), and SAMPLE (starts operation, maintains pressure with auto-compensation, auto-releases on timer end).
Program control section settings interface
Program Control Settings: Access up to 20 programmable temperature control sections.

Setting Up a Heating Program:

  1. Select "Data Screen" to enter the settings interface.
  2. Navigate to "Program Control Section Settings."
  3. Choose a program section (e.g., Section 1 of 20).
  4. Set the desired temperature and heating rate/time for that section.
  5. Repeat for additional sections if a multi-stage heating profile is needed.
  6. Return to the main operation interface.

Main operating interface for starting heating

Starting the Heating Process:

  1. On the main interface, press "Heating Start."
  2. The device will heat up according to your programmed settings.
  3. The equipment will automatically manage the heating process and stop as programmed. If parameters like reaching set temperature within a specified time are not met, the device may automatically terminate for safety.

Versatile Applications

KINTEK's Automatic High Temperature Heat Press is adaptable across various fields:

  • Industrial Manufacturing: Ideal for continuous imprinting, high-volume operations, and processes requiring automatic shuttle and dual platen transfer presses.
  • Educational and Scientific Research: Perfectly suited for laboratory hot-press sintering experiments of nonmetal materials, carbon composites, ceramics, and metal powders under vacuum or protected atmospheres.
  • Crafting and Small-scale Production: Empowers craft enthusiasts, students, and small businesses to produce unique items with precise temperature control and even heat distribution.

Operating Principle

The Automatic High Temperature Heat Press effectively combines positive and negative pressure with specialized adhesives for processing. It operates with high pressure, controlled (often lower) temperatures, and brief film pressure durations. This minimizes workpiece deformation, especially when compared to solely negative pressure equipment, thereby enhancing overall product quality and performance.

Technical Specifications

Instrument model PP-900L
Pressure Range 0-10T
Pressurization process Program pressurization - program pressure - timed pressure relief
Pressure retention time 1 second ~ 9999 seconds (Adjusted "oseconds" for clarity)
Cylinder stroke 80mm
Heating temperature Up to 1000℃
Mold material Nickel-based alloy (high temperature resistant material)
Sample size Φ10-30mm
Mold shape Φ50x90mm
The caliber of the furnace Φ60mm
Size of the whole machine 400x380x780 (LxWxH) mm
Power supply 220V 50Hz
Dimensional diagram of powder tablet press Dimensional diagram of the powder tablet press

Step-by-Step Operation Guide

1.Insert the sample into the mold

1. Insert the sample into the mold.

2.Put the mold into the hot press.

2. Put the mold into the hot press.

3.Set the required pressure and holding time.

3. Set the required pressure and holding time.

4.Pre press the sample well.

4. Pre-press the sample if required.

5.Enter the data screen, set the heating temperature and time, and set up to 20 heating programs at most.

5. Enter the data screen to set heating temperature, time, and program (up to 20 sections).

6.Return to the main interface, click on heating to start heating.

6. Return to the main interface and click "Heating Start."

7.After reaching the set temperature, start pressurizing.

7. Once the set temperature is reached, start the pressurizing cycle (can be automatic or manual depending on settings).

8.Take out the sample.

8. After the cycle completes and pressure is released, carefully take out the sample.

Ready to Elevate Your Laboratory's Capabilities?

Discover how KINTEK's Automatic Heated Hydraulic Lab Press can revolutionize your material processing, sample preparation, and research outcomes. Our team is ready to help you find the perfect solution for your needs.

For detailed specifications, a personalized consultation, or to request a quote, please fill out our contact form, and one of our KINTEK specialists will be in touch shortly.

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

laboratory press mold

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The Right Lab Press Awaits

The right lab press for your needs awaits

See All Lab Press Types.

Expert Advice? We're Here. Get in Touch!

FAQ

What Is A Laboratory Hot Press Machine Used For?

A laboratory hot press machine is primarily used for high-temperature sample pressing tests involving powders, rubber, plastic films, and other solid samples. It can also function as a small vulcanization instrument. It is known for its ease of operation and wide applicability, making it an essential tool for laboratories involved in research and development.

What Is A Laboratory Hydraulic Press Used For?

A laboratory hydraulic press is used for testing material durability and strength, creating pellets for sample analysis, and various other applications such as sample preparation for spectroscopy, power compaction for composite materials, material testing, prototyping microfluidic devices, and pharmaceutical research and development.

What Is The Principle Of A Heated Hydraulic Press?

A heated hydraulic press operates based on Pascal's principle, which states that pressure applied to a confined fluid is transmitted equally in all directions. In a hydraulic press, pressure from a piston (acting like a pump) generates mechanical force. This force is transferred through hydraulic oil from a smaller cylinder to a larger one, where greater force and pressure are applied.

What Are The Main Applications Of Press Molds In Laboratories?

Press molds are widely used in pharmaceutical development for creating uniform tablets, in spectroscopy for sample preparation, in bomb calorimetry for consistent combustion measurement, and in XRF analysis for determining elemental composition. They help in providing standardized samples for accurate testing and analysis across these fields.

What Are The Key Features Of A Laboratory Hot Press Machine?

Key features of a laboratory hot press machine include a titanium indenter for even temperature distribution, adjustable pressure head, digital pressure gauge, and advanced electronic control. It also features a four-column three-plate structure, pulse heating technology, precise temperature control (0.1s sampling), multi-stage temperature rise, real-time temperature display, and safety mechanisms like emergency stop switches and safety doors.

What Are The Main Features Of A Laboratory Hydraulic Press?

The hydraulic system features a closure force of 25 tons, includes a hydraulic balance device for stable and quick movement, and uses well-known electronic components for stability and long-term use.

What Are The Advantages Of Using A Heated Hydraulic Press?

Heated hydraulic presses offer several advantages, including the ability to perform thermal curing, bonding, or shaping that standard hydraulic presses cannot achieve. They provide precise control over temperature and pressure, ensuring consistent quality. These presses are versatile, cost-effective, and suitable for both small-scale laboratories and large-scale industrial applications. Additional benefits include consistent pressure application, compact design, ease of use, and repeatability in sample production.

What Types Of Press Molds Are Available For Laboratory Use?

There are various types of press molds available, including square bidirectional pressure molds, ring press molds, ball press molds, cylindrical press molds, anti-cracking press molds, polygon press molds, and special shape press molds. These molds come in different sizes and materials to suit various laboratory needs.

What Are The Main Components Of A Laboratory Hot Press Machine?

The main components of a laboratory hot press machine include: 1) Heating System (heating platens, heating elements, temperature sensors, and insulation materials), 2) Pressing System (hydraulic, pneumatic, or manual systems with upper and lower platens), 3) Control System (temperature controller, pressure controller, timer, and human-machine interface), 4) Frame and Structure (robust metal frame to withstand pressing forces), and 5) Optional Auxiliary Systems (cooling system, vacuum system, atmosphere protection system, and safety guards).

How Does A Laboratory Hydraulic Press Work?

A hydraulic lab press works by using a hydraulic cylinder to apply pressure and a heating system to provide temperature control, enabling the compression or compaction of materials like rubber, polymers, and composites. It operates based on Pascal's principle, which states that pressure change within a closed system is constant.

What Are The Common Applications Of A Heated Hydraulic Press?

Heated hydraulic presses are used in a variety of applications such as forging, molding, punching, clinching, powder compacting, concrete compression testing, scrap baling, ceramics manufacturing, and laboratory testing. They are particularly valuable in material testing to evaluate strength, durability, and behavior under high pressure and temperature. These presses are also used for tension testing and to study the effects of high pressure on various substances, aiding in material science and engineering research.

What Are The Key Features Of Laboratory Press Molds?

Laboratory press molds feature precision-engineered hydraulic systems for consistent performance. Advanced models may include digital pressure displays and programmable settings. They are available in both manual and automated versions, with sizes ranging from compact benchtop units to larger floor-standing presses to accommodate different laboratory spaces and sample sizes.

How Does A Laboratory Hot Press Machine Work?

A laboratory hot press machine operates by applying positive pressure combined with negative pressure and special adhesives. It features high pressure, low temperature, and short processing times to reduce workpiece deformation. The process involves table feeding, heating, vacuuming, forming, and demolding, driven by oil pressure and compressed air.

What Are The Advantages Of Using A Laboratory Hydraulic Press?

Advantages include high force output for heavy-duty tasks, precise control over force and position, versatility for various applications through pressure adjustments, and built-in safety features like pressure relief valves.

What Features Should I Look For In A Heated Hydraulic Press?

Key features to look for in a heated hydraulic press include a robust hydraulic system capable of delivering several tons of closure force, precise pressure gauges and controls for accurate adjustment and monitoring, and heated plates for thermal processes. Additional desirable features may include digital pressure control, programmable settings for temperature and pressure, rapid cooling capabilities, and a durable design suitable for both laboratory and industrial environments.

What Materials Are Commonly Used To Make Press Molds?

Press molds are typically made from durable materials such as Cr12MoV alloy steel, carbide (e.g., YT15), and hardened steel. These materials are chosen for their high hardness, durability, and resistance to wear and high pressure, ensuring long-lasting performance in laboratory environments.

What Are The Advantages Of Using A Laboratory Hot Press Machine?

The advantages of using a laboratory hot press machine include the ability to apply larger pressure at lower temperatures and shorter film pressure times, which reduces the risk of workpiece deformation compared to negative pressure equipment. Hydraulic hot press machines, in particular, offer precise temperature control, rapid heating, and consistent temperature distribution, making them ideal for applications requiring both high pressure and controlled heat, such as in the molding of thermoplastics and composites.

What Types Of Laboratory Hydraulic Presses Are Available?

There are various types of laboratory hydraulic presses, including manual and automatic models, heated hydraulic presses with hot plates, and specialized presses for glove boxes or vacuum environments. These presses cater to different laboratory needs such as spectroscopy, material research, and pharmaceutical applications.

How Does A Heated Hydraulic Press Differ From A Standard Hydraulic Press?

A heated hydraulic press differs from a standard hydraulic press primarily in its ability to apply heat in addition to pressure. This allows for processes like thermal curing, bonding, and shaping that require controlled temperature conditions. The heated plates or chambers enable precise temperature management, making these presses ideal for applications involving sensitive materials or processes that require both high pressure and heat, such as material testing and sample preparation in laboratories.

What Are The Advantages Of Using Press Molds In Laboratories?

Press molds offer several advantages, including quick setting changes and easy switching between different sample types and materials. This flexibility is not typically available in production presses or injection molding machines, which are more cumbersome and time-consuming for such transitions. Additionally, press molds provide high precision and uniformity in sample preparation.

Why Is A Laboratory Hydraulic Press Ideal For Sample Preparation In Spectroscopy?

Laboratory hydraulic presses are ideal for spectroscopy sample preparation because they can create precise and uniform pellets, such as KBr pellets for FTIR analysis, ensuring accurate and reproducible results in spectroscopic studies.

Can Press Molds Be Customized For Specific Laboratory Needs?

Yes, many press molds can be customized in terms of size, shape, and material to meet specific laboratory requirements. Customizable options include special shapes, sizes ranging from Φ3-80mm, and materials tailored for specific applications such as XRF analysis, battery research, or material testing.

What Safety Features Are Included In Laboratory Hydraulic Presses?

Laboratory hydraulic presses come with built-in safety features such as pressure relief valves to prevent over-pressurization, ensuring safe operation during high-force applications.

How Do Press Molds Ensure High-precision Sample Preparation?

Press molds ensure high-precision sample preparation through their precision-engineered designs, which provide uniform pressure and consistent compaction. Features such as bidirectional pressure, durable materials, and advanced hydraulic systems contribute to the accuracy and reliability of the samples produced.

Can Laboratory Hydraulic Presses Be Used For High-temperature Applications?

Yes, some laboratory hydraulic presses are equipped with heated plates or integrated heating systems, making them suitable for high-temperature applications such as sintering, material processing, and other thermal treatments.

What Are The Benefits Of Using Heated Press Molds?

Heated press molds offer benefits such as rapid heating (up to 500°C), precise temperature control, and the ability to process materials that require heat for compaction or bonding. These molds are ideal for applications in battery research, ceramics, and other materials that need controlled heating during preparation.

How Do Press Molds Contribute To Efficient Laboratory Workflows?

Press molds enhance laboratory efficiency by enabling quick and easy sample preparation with minimal setup time. Their ability to switch between different sample types and materials rapidly, along with features like programmable settings and digital displays, streamlines the workflow and reduces downtime.

What Should I Consider When Choosing A Press Mold For My Laboratory?

When selecting a press mold, consider factors such as the type of samples you will be preparing, the required pressure and temperature ranges, the size and shape of the molds, and the material compatibility. Additionally, evaluate whether manual or automated models better suit your workflow and if any customization options are needed for your specific applications.
View more faqs for this product

4.9

out of

5

Incredible precision and speed! This machine has revolutionized our lab work. Worth every penny!

Elara Voss

4.8

out of

5

Fast delivery and flawless setup. The heated plates are a game-changer for our experiments.

Rafael Mendoza

4.7

out of

5

Top-notch quality and durability. It handles heavy use without a hitch. Highly recommend!

Sienna Khatri

4.9

out of

5

The automation is brilliant! Saves so much time and effort. Our lab efficiency has doubled.

Nikolai Petrov

4.8

out of

5

Perfect for high-precision tasks. The heated plates ensure consistent results every time.

Aiko Tanaka

4.7

out of

5

Great value for money. The build is robust, and the performance is outstanding.

Lucien Dubois

4.9

out of

5

Superb technology! The automatic features make complex tasks simple and efficient.

Zara Al-Mansoor

4.8

out of

5

Reliable and durable. It’s been months, and it still works like new. Impressive!

Mateo Silva

4.7

out of

5

The heated plates are a lifesaver! Consistent temperature control for perfect results.

Freya Olsen

4.9

out of

5

Fast, efficient, and easy to use. This machine has exceeded all our expectations.

Dmitri Volkov

4.8

out of

5

Excellent investment for any lab. The automation saves so much time and effort.

Ananya Patel

4.7

out of

5

High-quality construction and advanced features. A must-have for serious lab work.

Leandro Costa

4.9

out of

5

The precision is unmatched! Perfect for detailed lab tasks. Delivered faster than expected.

Yuki Nakamura

4.8

out of

5

Durable and efficient. The heated plates ensure uniform pressure and temperature every time.

Isabella Rossi

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Automatic Heated Hydraulic Press Machine with Heated Plates for Laboratory

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Laboratory Heated Press

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