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Split Automatic Heated Hydraulic Press Machine with Heated Plates

Laboratory Heated Press

Split Automatic Heated Hydraulic Press Machine with Heated Plates

Item Number : PCSE

Price varies based on specs and customizations

Pressure Range
0-40.0 tons / 0-30.0 tons
Mold heating temperature
Room temperature-300.0°C / 500.0°C (Optional)
Hot platen size
400×400mm / 300×300mm
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KINTEK Split Automatic Heated Lab Press: Precision & Efficiency for Your Research

Elevate your laboratory's sample preparation capabilities with KINTEK's specialized lab press machines. Our Split Automatic Heated Lab Press is engineered for precision, automation, and versatility, making it an indispensable tool for demanding research environments.

Discover the KINTEK Split Automatic Heated Lab Press

See our advanced lab press in detail. Designed for optimal performance and ease of use:

front of hot press

side of hot press

side of hot press

Key Features & Benefits: Why Choose KINTEK?

Our Split Automatic Lab Hot Press is designed to streamline your workflow and deliver consistent, high-quality results. It consists of a robust hydraulic press with two independently controlled heated platens, reaching temperatures up to 300°C.

  • Automated Precision: Automatically executes pressurization, pressure holding, and pressure relief procedures for consistent and repeatable sample preparation, crucial for high-pressure control requirements.
  • Versatile Heating: Features fast-heating platens (up to 300°C) that can be heated individually or simultaneously, accommodating a wide range of material processing needs.
  • Durable Construction: Platens are crafted from hardened Cr12MoV alloy with a perfectly flat surface, ensuring longevity and uniform pressure distribution. Molds utilize Japanese high-speed steel for superior hardness and deformation resistance.
  • Efficient Cooling: Incorporates a water-circulating fast cooling system to protect the press and expedite your workflow (optional water cooling machine available).
  • Compact & Adaptable: Boasts a small footprint and light weight, making it easy to carry, move, and ideally suited for use within vacuum glove boxes for controlled environment processing.
  • Reliable Operation:
    • Chrome-plated cylinder and superior sealing prevent rust and oil leakage.
    • One-piece mainboard structure integrates the oil pool, main board, and oil cylinder, minimizing seal connections and enhancing reliability.
    • Digital display pressure gauge offers precise pressure control with an accuracy of 0.01MPa.
    • Externally located oil pool with a filtration device allows for easy oil replacement and maintenance.

Interested in how these features can benefit your specific application? Reach out to our specialists today!

Applications: Powering Innovation Across Industries

KINTEK hydraulic lab presses are indispensable tools in a variety of demanding fields. Their efficiency, compact design, and adaptability make them ideal for:

  • Material Research Labs: For developing and testing new materials, alloys, and composites.
  • Pharmaceuticals: Essential for tablet formulation, drug delivery system research, and quality control.
  • Catalytic Reactions: Preparing catalyst pellets and studying reaction kinetics under pressure and heat.
  • Ceramics & Electronic Industries: Forming ceramic components, multilayer electronic devices, and new material samples.
  • Vacuum Environment Processing: Its small footprint and portability allow for easy integration into vacuum glove boxes for specialized sample preparation.
  • Hot Pressing: With integrated heating plates, it expertly serves particular material processing needs requiring both heat and pressure.

Intuitive Operation Interface

Our user-friendly interface provides complete control over your sample preparation process:

Setting interface for KINTEK lab press

  • Standard Interface: Easily set crucial parameters like pressure, temperature, time, and sample size.
  • Dedicated Controls: Buttons for pressurization, upper plate heating, lower plate heating, and timing functions.

Main operation interface for KINTEK lab press

  • Programmed Operation: Start button initiates pressurization and heating according to multi-stage programs.
  • Safety & Settings: Stop button for immediate process termination and a setting button to access the configuration menu.

Data display interface for KINTEK lab press

  • Data Visualization: Switch between list and graph displays for easy monitoring and analysis of process data.

Technical Specifications

Instrument model PCSE-40T4040 PCSE-30T3030
Pressure Range 0-40.0 tons 0-30.0tons
Pressurization process Program pressurization - Program holding -Timed pressure relief Program pressurization - Program holding - Timed pressure relief
Mold heating temperature Room temperature-300.0°C Room temperature -300.0°C / 500.0°C (Optional)
Insulation method Imported insulation board Imported insulation board
Cooling method Quick cooling with water cooling [optional water cooling machine] Quick cooling with water cooling [optional water cooling machine]
Hot platen size 400×400mm (M×N) 300×300mm (M×N)
Host size 500×480X650mm (K×P×H) 380×350×600mm (K×P×H)
Dimensions 850×480X650mm (L×W×H) 700×400×600mm (L×W×H)
Powersupply 5500W (220V/110V can be customized) 3500W (220V/110V can be customized)
Weight 480 Kg 280 Kg
Dimensional diagram of KINTEK powder tablet press
Dimensional diagram of powder tablet press

Easy Operation Steps (Visual Guide)

Step 1: Place the sample in the KINTEK heat press.

1. Place the sample in the heat press.

Step 2: Enter heating pressure and temperature parameters.

2. Enter the heating pressure and temperature.

Step 3: Start the heating process.

3. Start heating.

Step 4: Initiate pressurization.

4. Start pressurization.

Step 5: Utilize multi-stage heating and pressurization programs.

5. Optionally, perform multi-stage heating and pressurization according to the program.

Step 6: Review historical data graphs.

6. Browse the historical graph for process analysis.

For detailed instructions on operation, accessory replacement, and precautions, please click here to view our comprehensive guide.

Ready to Enhance Your Lab's Capabilities?

KINTEK is dedicated to providing high-quality lab press solutions that meet your specific research needs. Whether you require an automatic lab press, a lab isostatic press, or a heated lab press, we have the expertise to assist you.

To learn more, discuss your requirements, or request a quote for the Split Automatic Heated Lab Press, please contact us. Our team is ready to help you find the perfect solution for your laboratory.

Fill out our Contact Form or call us today!

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

laboratory press mold

Click to see all press molds.

The Right Lab Press Awaits

The right lab press for your needs awaits

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FAQ

What Is A Laboratory Hydraulic Press Used For?

A laboratory hydraulic press is used for testing material durability and strength, creating pellets for sample analysis, and various other applications such as sample preparation for spectroscopy, power compaction for composite materials, material testing, prototyping microfluidic devices, and pharmaceutical research and development.

What Is The Principle Of A Heated Hydraulic Press?

A heated hydraulic press operates based on Pascal's principle, which states that pressure applied to a confined fluid is transmitted equally in all directions. In a hydraulic press, pressure from a piston (acting like a pump) generates mechanical force. This force is transferred through hydraulic oil from a smaller cylinder to a larger one, where greater force and pressure are applied.

What Are The Main Applications Of A Heated Platen Press?

Heated platen presses are widely used in infrared spectroscopy for sample preparation, XRF spectroscopy for elemental analysis, polymer film preparation, pharmaceutical pill making, and laminating processes to bond multiple material layers.

What Are The Main Applications Of Press Molds In Laboratories?

Press molds are widely used in pharmaceutical development for creating uniform tablets, in spectroscopy for sample preparation, in bomb calorimetry for consistent combustion measurement, and in XRF analysis for determining elemental composition. They help in providing standardized samples for accurate testing and analysis across these fields.

What Is A Laboratory Hot Press Machine Used For?

A laboratory hot press machine is primarily used for high-temperature sample pressing tests involving powders, rubber, plastic films, and other solid samples. It can also function as a small vulcanization instrument. It is known for its ease of operation and wide applicability, making it an essential tool for laboratories involved in research and development.

What Are The Main Features Of A Laboratory Hydraulic Press?

The hydraulic system features a closure force of 25 tons, includes a hydraulic balance device for stable and quick movement, and uses well-known electronic components for stability and long-term use.

What Are The Advantages Of Using A Heated Hydraulic Press?

Heated hydraulic presses offer several advantages, including the ability to perform thermal curing, bonding, or shaping that standard hydraulic presses cannot achieve. They provide precise control over temperature and pressure, ensuring consistent quality. These presses are versatile, cost-effective, and suitable for both small-scale laboratories and large-scale industrial applications. Additional benefits include consistent pressure application, compact design, ease of use, and repeatability in sample production.

What Safety Features Are Commonly Found In Heated Platen Presses?

Common safety features include closed molding areas to contain fumes, protection doors with safety locks to prevent accidental access, and automatic control systems with user-friendly interfaces for safe operation.

What Types Of Press Molds Are Available For Laboratory Use?

There are various types of press molds available, including square bidirectional pressure molds, ring press molds, ball press molds, cylindrical press molds, anti-cracking press molds, polygon press molds, and special shape press molds. These molds come in different sizes and materials to suit various laboratory needs.

What Are The Key Features Of A Laboratory Hot Press Machine?

Key features of a laboratory hot press machine include a titanium indenter for even temperature distribution, adjustable pressure head, digital pressure gauge, and advanced electronic control. It also features a four-column three-plate structure, pulse heating technology, precise temperature control (0.1s sampling), multi-stage temperature rise, real-time temperature display, and safety mechanisms like emergency stop switches and safety doors.

How Does A Laboratory Hydraulic Press Work?

A hydraulic lab press works by using a hydraulic cylinder to apply pressure and a heating system to provide temperature control, enabling the compression or compaction of materials like rubber, polymers, and composites. It operates based on Pascal's principle, which states that pressure change within a closed system is constant.

What Are The Common Applications Of A Heated Hydraulic Press?

Heated hydraulic presses are used in a variety of applications such as forging, molding, punching, clinching, powder compacting, concrete compression testing, scrap baling, ceramics manufacturing, and laboratory testing. They are particularly valuable in material testing to evaluate strength, durability, and behavior under high pressure and temperature. These presses are also used for tension testing and to study the effects of high pressure on various substances, aiding in material science and engineering research.

How Does A Heated Platen Press Operate?

A heated platen press operates by applying positive pressure combined with negative pressure and special adhesives. It features high pressure, low temperature, and short processing times to reduce workpiece deformation. The process involves table feeding, heating, vacuuming, forming, and demolding, driven by oil pressure and compressed air.

What Are The Key Features Of Laboratory Press Molds?

Laboratory press molds feature precision-engineered hydraulic systems for consistent performance. Advanced models may include digital pressure displays and programmable settings. They are available in both manual and automated versions, with sizes ranging from compact benchtop units to larger floor-standing presses to accommodate different laboratory spaces and sample sizes.

What Are The Main Components Of A Laboratory Hot Press Machine?

The main components of a laboratory hot press machine include: 1) Heating System (heating platens, heating elements, temperature sensors, and insulation materials), 2) Pressing System (hydraulic, pneumatic, or manual systems with upper and lower platens), 3) Control System (temperature controller, pressure controller, timer, and human-machine interface), 4) Frame and Structure (robust metal frame to withstand pressing forces), and 5) Optional Auxiliary Systems (cooling system, vacuum system, atmosphere protection system, and safety guards).

What Are The Advantages Of Using A Laboratory Hydraulic Press?

Advantages include high force output for heavy-duty tasks, precise control over force and position, versatility for various applications through pressure adjustments, and built-in safety features like pressure relief valves.

What Features Should I Look For In A Heated Hydraulic Press?

Key features to look for in a heated hydraulic press include a robust hydraulic system capable of delivering several tons of closure force, precise pressure gauges and controls for accurate adjustment and monitoring, and heated plates for thermal processes. Additional desirable features may include digital pressure control, programmable settings for temperature and pressure, rapid cooling capabilities, and a durable design suitable for both laboratory and industrial environments.

What Are The Advantages Of Using A Heated Platen Press?

Heated platen presses offer several advantages including enhanced heating efficiency through uniform temperature distribution, improved workpiece quality via consistent thickness and closure force, reduced heat generation for energy savings, and environmental friendliness by adhering to strict emission standards.

What Materials Are Commonly Used To Make Press Molds?

Press molds are typically made from durable materials such as Cr12MoV alloy steel, carbide (e.g., YT15), and hardened steel. These materials are chosen for their high hardness, durability, and resistance to wear and high pressure, ensuring long-lasting performance in laboratory environments.

How Does A Laboratory Hot Press Machine Work?

A laboratory hot press machine operates by applying positive pressure combined with negative pressure and special adhesives. It features high pressure, low temperature, and short processing times to reduce workpiece deformation. The process involves table feeding, heating, vacuuming, forming, and demolding, driven by oil pressure and compressed air.

What Types Of Laboratory Hydraulic Presses Are Available?

There are various types of laboratory hydraulic presses, including manual and automatic models, heated hydraulic presses with hot plates, and specialized presses for glove boxes or vacuum environments. These presses cater to different laboratory needs such as spectroscopy, material research, and pharmaceutical applications.

How Does A Heated Hydraulic Press Differ From A Standard Hydraulic Press?

A heated hydraulic press differs from a standard hydraulic press primarily in its ability to apply heat in addition to pressure. This allows for processes like thermal curing, bonding, and shaping that require controlled temperature conditions. The heated plates or chambers enable precise temperature management, making these presses ideal for applications involving sensitive materials or processes that require both high pressure and heat, such as material testing and sample preparation in laboratories.

What Types Of Heated Platen Presses Are Available?

There are several types of heated platen presses available, such as split automatic heated hydraulic press machines with heated plates, lab heat press special molds, and infrared heating quantitative flat plate molds for precise temperature control.

What Are The Advantages Of Using Press Molds In Laboratories?

Press molds offer several advantages, including quick setting changes and easy switching between different sample types and materials. This flexibility is not typically available in production presses or injection molding machines, which are more cumbersome and time-consuming for such transitions. Additionally, press molds provide high precision and uniformity in sample preparation.

What Are The Advantages Of Using A Laboratory Hot Press Machine?

The advantages of using a laboratory hot press machine include the ability to apply larger pressure at lower temperatures and shorter film pressure times, which reduces the risk of workpiece deformation compared to negative pressure equipment. Hydraulic hot press machines, in particular, offer precise temperature control, rapid heating, and consistent temperature distribution, making them ideal for applications requiring both high pressure and controlled heat, such as in the molding of thermoplastics and composites.

Why Is A Laboratory Hydraulic Press Ideal For Sample Preparation In Spectroscopy?

Laboratory hydraulic presses are ideal for spectroscopy sample preparation because they can create precise and uniform pellets, such as KBr pellets for FTIR analysis, ensuring accurate and reproducible results in spectroscopic studies.

Can Press Molds Be Customized For Specific Laboratory Needs?

Yes, many press molds can be customized in terms of size, shape, and material to meet specific laboratory requirements. Customizable options include special shapes, sizes ranging from Φ3-80mm, and materials tailored for specific applications such as XRF analysis, battery research, or material testing.

What Safety Features Are Included In Laboratory Hydraulic Presses?

Laboratory hydraulic presses come with built-in safety features such as pressure relief valves to prevent over-pressurization, ensuring safe operation during high-force applications.

How Do Press Molds Ensure High-precision Sample Preparation?

Press molds ensure high-precision sample preparation through their precision-engineered designs, which provide uniform pressure and consistent compaction. Features such as bidirectional pressure, durable materials, and advanced hydraulic systems contribute to the accuracy and reliability of the samples produced.

Can Laboratory Hydraulic Presses Be Used For High-temperature Applications?

Yes, some laboratory hydraulic presses are equipped with heated plates or integrated heating systems, making them suitable for high-temperature applications such as sintering, material processing, and other thermal treatments.

What Are The Benefits Of Using Heated Press Molds?

Heated press molds offer benefits such as rapid heating (up to 500°C), precise temperature control, and the ability to process materials that require heat for compaction or bonding. These molds are ideal for applications in battery research, ceramics, and other materials that need controlled heating during preparation.

How Do Press Molds Contribute To Efficient Laboratory Workflows?

Press molds enhance laboratory efficiency by enabling quick and easy sample preparation with minimal setup time. Their ability to switch between different sample types and materials rapidly, along with features like programmable settings and digital displays, streamlines the workflow and reduces downtime.

What Should I Consider When Choosing A Press Mold For My Laboratory?

When selecting a press mold, consider factors such as the type of samples you will be preparing, the required pressure and temperature ranges, the size and shape of the molds, and the material compatibility. Additionally, evaluate whether manual or automated models better suit your workflow and if any customization options are needed for your specific applications.
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Split Automatic Heated Hydraulic Press Machine with Heated Plates

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Laboratory Heated Press

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