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Heated Hydraulic Press Machine With Heated Plates For Vacuum Box Laboratory Hot Press

Laboratory Heated Press

Heated Hydraulic Press Machine With Heated Plates For Vacuum Box Laboratory Hot Press

Item Number : PCVM

Price varies based on specs and customizations

Pressure Range
0-10.0 tons
Heating temperature
Maximum 500°C
Vacuum degree
-0.1MPa
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Elevate Your Laboratory Sample Preparation with KINTEK's Heated Vacuum Lab Press

Are you looking to achieve consistently high-quality pressed pills and powders in your laboratory? KINTEK's Lab Heated Press with Integrated Vacuum Box is engineered for precision, ensuring your samples are processed under optimal conditions. This specialized equipment is indispensable for laboratories where sample integrity, uniformity, and the elimination of environmental contaminants are critical.

By providing a controlled vacuum environment, our press effectively eliminates air pockets and minimizes oxidation or degradation. This means you get a more uniform, consistent end product, crucial for reliable research and material analysis. Whether you're working with sensitive materials or require the utmost precision, this press is designed to meet your demanding laboratory needs.

Ready to improve your sample pressing? Discuss your application with a KINTEK expert today!

Unlock Superior Results: Key Features & Benefits

Our Heated Vacuum Lab Press is packed with features designed to deliver tangible benefits to your laboratory workflow:

  • Enhanced Sample Quality & Consistency:
    • The integrated vacuum box is the standout feature, creating a controlled environment that eliminates air pockets for a more uniform end product.
    • Minimize oxidation and degradation of sensitive samples by pressing in a vacuum.
  • Precision Control for Reliable Outcomes:
    • Achieve precise and controlled pressing with the high-precision digital pressure gauge (accuracy of 0.01MPa).
    • Utilize programmable pressure settings; the hydraulic system automatically re-pressurizes if pressure drops below your set value, ensuring consistent application.
  • Designed for Durability & Ease of Use:
    • Robust Construction: Features a chrome-plated cylinder for a smooth, rust-resistant surface and excellent sealing to prevent oil leakage. The one-piece main board structure (integrating main board, oil pool, and oil cylinder) eliminates seal connections for enhanced durability and longevity.
    • High-Quality Mold: Constructed from Japanese high-speed steel, known for its high hardness, ensuring a long service life and resistance to deformation.
    • Portability: Its compact and lightweight design allows for easy transportation and placement within your laboratory.
    • Easy Maintenance: The externally located oil pool simplifies oil replacement, and the hydraulic oil circuit includes a filtration device for straightforward upkeep.

Detailed View & Intuitive Controls

KINTEK 10T Manual vacuum heat press
KINTEK 10T Manual Vacuum Heat Press

The user-friendly interface provides straightforward control over your pressing parameters:

Setting interface for KINTEK lab press

  • Set: Access the settings interface to adjust parameters like mold diameter. Setting time to "0" enables continuous operation.
  • +: Increase numerical settings.
  • - : Decrease numerical settings.

Operating interface for KINTEK lab press

  • Upper/Lower Plate Heating: Independently control the heating of the upper and lower plates. Heating stops automatically after the set time or can be manually stopped. Setting buttons are inactive during heating.
  • Zero: Calibrate the pressure reading to zero, especially useful to tare the weight of the heating plate if no sample is present.

Technical Specifications

Instrument model PCVM-10T
Pressure Range 0-10.0 tons
Pressurization process Manual pressurization
Heating temperature Maximum 500°C
Heating plate 180x180mm, 200x200mm (customizable options may be available)
Vacuum box material SUS 304 (stainless steel)
Studio Size 400x400x400mm
Door size 300x350mm
Vacuum degree -0.1MPa
Dimensions (LxWxH) 450x550x850mm
Power supply 220V 50Hz (110V option available)
Dimensional diagram of KINTEK powder tablet press
Dimensional diagram of KINTEK powder tablet press

Simple Operation Steps for Efficient Use

Step 1: Place the sample into the heating plate

Step 1: Place the sample onto the heating plate.

Step 2: Pre-press the sample, close the door, and start vacuuming.

Step 2: Pre-press the sample, close the door, and initiate vacuuming.

Step 3: Set the required heating temperature and insulation time.

Step 3: Set the desired heating temperature and insulation time.

Step 4: After setting up, return to the main operation interface.

Step 4: Confirm settings and return to the main operation interface.

Step 5: Start heating the plates via the operation interface.

Step 5: On the operation interface, press the up and down plate buttons to begin heating.

Step 6: Start pressurizing after reaching the set temperature.

Step 6: Once the set temperature is reached, begin pressurization.

Step 7: Release vent valve and open compartment door post-pressurization.

Step 7: After pressurization is complete, release the vent valve and open the compartment door.

Step 8: Take out the sample.

Step 8: Carefully remove the sample.

Partner with KINTEK for Your Lab Press Needs

At KINTEK, we specialize in providing high-quality lab press machines, including automatic lab presses, lab isostatic presses, and heated lab presses, to meet diverse laboratory requirements. Our commitment is to equip your lab with reliable and efficient solutions.

Ready to enhance your laboratory's capabilities? For a personalized quote, to discuss customization options, or to learn more about how our Heated Vacuum Lab Press can benefit your specific applications, please contact us today via our contact form. Our team of experts is ready to assist you!

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

laboratory press mold

Click to see all press molds.

The Right Lab Press Awaits

The right lab press for your needs awaits

See All Lab Press Types.

Expert Advice? We're Here. Get in Touch!

FAQ

What Is The Principle Of A Heated Hydraulic Press?

A heated hydraulic press operates based on Pascal's principle, which states that pressure applied to a confined fluid is transmitted equally in all directions. In a hydraulic press, pressure from a piston (acting like a pump) generates mechanical force. This force is transferred through hydraulic oil from a smaller cylinder to a larger one, where greater force and pressure are applied.

What Is A Laboratory Hot Press Machine Used For?

A laboratory hot press machine is primarily used for high-temperature sample pressing tests involving powders, rubber, plastic films, and other solid samples. It can also function as a small vulcanization instrument. It is known for its ease of operation and wide applicability, making it an essential tool for laboratories involved in research and development.

What Is A Laboratory Hydraulic Press Used For?

A laboratory hydraulic press is used for testing material durability and strength, creating pellets for sample analysis, and various other applications such as sample preparation for spectroscopy, power compaction for composite materials, material testing, prototyping microfluidic devices, and pharmaceutical research and development.

What Are The Main Applications Of Press Molds In Laboratories?

Press molds are widely used in pharmaceutical development for creating uniform tablets, in spectroscopy for sample preparation, in bomb calorimetry for consistent combustion measurement, and in XRF analysis for determining elemental composition. They help in providing standardized samples for accurate testing and analysis across these fields.

What Are The Advantages Of Using A Heated Hydraulic Press?

Heated hydraulic presses offer several advantages, including the ability to perform thermal curing, bonding, or shaping that standard hydraulic presses cannot achieve. They provide precise control over temperature and pressure, ensuring consistent quality. These presses are versatile, cost-effective, and suitable for both small-scale laboratories and large-scale industrial applications. Additional benefits include consistent pressure application, compact design, ease of use, and repeatability in sample production.

What Are The Key Features Of A Laboratory Hot Press Machine?

Key features of a laboratory hot press machine include a titanium indenter for even temperature distribution, adjustable pressure head, digital pressure gauge, and advanced electronic control. It also features a four-column three-plate structure, pulse heating technology, precise temperature control (0.1s sampling), multi-stage temperature rise, real-time temperature display, and safety mechanisms like emergency stop switches and safety doors.

What Are The Main Features Of A Laboratory Hydraulic Press?

The hydraulic system features a closure force of 25 tons, includes a hydraulic balance device for stable and quick movement, and uses well-known electronic components for stability and long-term use.

What Types Of Press Molds Are Available For Laboratory Use?

There are various types of press molds available, including square bidirectional pressure molds, ring press molds, ball press molds, cylindrical press molds, anti-cracking press molds, polygon press molds, and special shape press molds. These molds come in different sizes and materials to suit various laboratory needs.

What Are The Common Applications Of A Heated Hydraulic Press?

Heated hydraulic presses are used in a variety of applications such as forging, molding, punching, clinching, powder compacting, concrete compression testing, scrap baling, ceramics manufacturing, and laboratory testing. They are particularly valuable in material testing to evaluate strength, durability, and behavior under high pressure and temperature. These presses are also used for tension testing and to study the effects of high pressure on various substances, aiding in material science and engineering research.

What Are The Main Components Of A Laboratory Hot Press Machine?

The main components of a laboratory hot press machine include: 1) Heating System (heating platens, heating elements, temperature sensors, and insulation materials), 2) Pressing System (hydraulic, pneumatic, or manual systems with upper and lower platens), 3) Control System (temperature controller, pressure controller, timer, and human-machine interface), 4) Frame and Structure (robust metal frame to withstand pressing forces), and 5) Optional Auxiliary Systems (cooling system, vacuum system, atmosphere protection system, and safety guards).

How Does A Laboratory Hydraulic Press Work?

A hydraulic lab press works by using a hydraulic cylinder to apply pressure and a heating system to provide temperature control, enabling the compression or compaction of materials like rubber, polymers, and composites. It operates based on Pascal's principle, which states that pressure change within a closed system is constant.

What Are The Key Features Of Laboratory Press Molds?

Laboratory press molds feature precision-engineered hydraulic systems for consistent performance. Advanced models may include digital pressure displays and programmable settings. They are available in both manual and automated versions, with sizes ranging from compact benchtop units to larger floor-standing presses to accommodate different laboratory spaces and sample sizes.

What Features Should I Look For In A Heated Hydraulic Press?

Key features to look for in a heated hydraulic press include a robust hydraulic system capable of delivering several tons of closure force, precise pressure gauges and controls for accurate adjustment and monitoring, and heated plates for thermal processes. Additional desirable features may include digital pressure control, programmable settings for temperature and pressure, rapid cooling capabilities, and a durable design suitable for both laboratory and industrial environments.

How Does A Laboratory Hot Press Machine Work?

A laboratory hot press machine operates by applying positive pressure combined with negative pressure and special adhesives. It features high pressure, low temperature, and short processing times to reduce workpiece deformation. The process involves table feeding, heating, vacuuming, forming, and demolding, driven by oil pressure and compressed air.

What Are The Advantages Of Using A Laboratory Hydraulic Press?

Advantages include high force output for heavy-duty tasks, precise control over force and position, versatility for various applications through pressure adjustments, and built-in safety features like pressure relief valves.

What Materials Are Commonly Used To Make Press Molds?

Press molds are typically made from durable materials such as Cr12MoV alloy steel, carbide (e.g., YT15), and hardened steel. These materials are chosen for their high hardness, durability, and resistance to wear and high pressure, ensuring long-lasting performance in laboratory environments.

How Does A Heated Hydraulic Press Differ From A Standard Hydraulic Press?

A heated hydraulic press differs from a standard hydraulic press primarily in its ability to apply heat in addition to pressure. This allows for processes like thermal curing, bonding, and shaping that require controlled temperature conditions. The heated plates or chambers enable precise temperature management, making these presses ideal for applications involving sensitive materials or processes that require both high pressure and heat, such as material testing and sample preparation in laboratories.

What Are The Advantages Of Using A Laboratory Hot Press Machine?

The advantages of using a laboratory hot press machine include the ability to apply larger pressure at lower temperatures and shorter film pressure times, which reduces the risk of workpiece deformation compared to negative pressure equipment. Hydraulic hot press machines, in particular, offer precise temperature control, rapid heating, and consistent temperature distribution, making them ideal for applications requiring both high pressure and controlled heat, such as in the molding of thermoplastics and composites.

What Types Of Laboratory Hydraulic Presses Are Available?

There are various types of laboratory hydraulic presses, including manual and automatic models, heated hydraulic presses with hot plates, and specialized presses for glove boxes or vacuum environments. These presses cater to different laboratory needs such as spectroscopy, material research, and pharmaceutical applications.

What Are The Advantages Of Using Press Molds In Laboratories?

Press molds offer several advantages, including quick setting changes and easy switching between different sample types and materials. This flexibility is not typically available in production presses or injection molding machines, which are more cumbersome and time-consuming for such transitions. Additionally, press molds provide high precision and uniformity in sample preparation.

Why Is A Laboratory Hydraulic Press Ideal For Sample Preparation In Spectroscopy?

Laboratory hydraulic presses are ideal for spectroscopy sample preparation because they can create precise and uniform pellets, such as KBr pellets for FTIR analysis, ensuring accurate and reproducible results in spectroscopic studies.

Can Press Molds Be Customized For Specific Laboratory Needs?

Yes, many press molds can be customized in terms of size, shape, and material to meet specific laboratory requirements. Customizable options include special shapes, sizes ranging from Φ3-80mm, and materials tailored for specific applications such as XRF analysis, battery research, or material testing.

What Safety Features Are Included In Laboratory Hydraulic Presses?

Laboratory hydraulic presses come with built-in safety features such as pressure relief valves to prevent over-pressurization, ensuring safe operation during high-force applications.

How Do Press Molds Ensure High-precision Sample Preparation?

Press molds ensure high-precision sample preparation through their precision-engineered designs, which provide uniform pressure and consistent compaction. Features such as bidirectional pressure, durable materials, and advanced hydraulic systems contribute to the accuracy and reliability of the samples produced.

Can Laboratory Hydraulic Presses Be Used For High-temperature Applications?

Yes, some laboratory hydraulic presses are equipped with heated plates or integrated heating systems, making them suitable for high-temperature applications such as sintering, material processing, and other thermal treatments.

What Are The Benefits Of Using Heated Press Molds?

Heated press molds offer benefits such as rapid heating (up to 500°C), precise temperature control, and the ability to process materials that require heat for compaction or bonding. These molds are ideal for applications in battery research, ceramics, and other materials that need controlled heating during preparation.

How Do Press Molds Contribute To Efficient Laboratory Workflows?

Press molds enhance laboratory efficiency by enabling quick and easy sample preparation with minimal setup time. Their ability to switch between different sample types and materials rapidly, along with features like programmable settings and digital displays, streamlines the workflow and reduces downtime.

What Should I Consider When Choosing A Press Mold For My Laboratory?

When selecting a press mold, consider factors such as the type of samples you will be preparing, the required pressure and temperature ranges, the size and shape of the molds, and the material compatibility. Additionally, evaluate whether manual or automated models better suit your workflow and if any customization options are needed for your specific applications.
View more faqs for this product

4.8

out of

5

Incredibly precise and efficient! The heated plates work like a charm for our lab needs.

Elara Voss

4.9

out of

5

Fast delivery and top-notch quality. This machine is a game-changer for our research.

Rafael Mendoza

4.7

out of

5

Worth every penny! The durability and performance exceed expectations.

Sienna Khatri

4.9

out of

5

The technology behind this press is impressive. It’s revolutionized our lab work.

Lucian Petrov

4.8

out of

5

Superb build quality and easy to operate. Highly recommend for any lab.

Anika Sato

4.7

out of

5

Reliable and sturdy. The heated plates maintain perfect temperature consistency.

Dmitri Volkov

4.9

out of

5

Exceptional value for money. This machine has boosted our productivity significantly.

Zara Al-Farsi

4.8

out of

5

Quick setup and outstanding performance. A must-have for any serious laboratory.

Mateo Silva

4.7

out of

5

The precision and speed of this press are unmatched. Very satisfied!

Yara Kuznetsova

4.9

out of

5

Advanced features and robust design. Perfect for high-demand lab applications.

Kai Zhang

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Heated Hydraulic Press Machine With Heated Plates For Vacuum Box Laboratory Hot Press

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Laboratory Heated Press

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