Warm Isostatic Press
Warm Isostatic Press for Solid State Battery Research Warm Isostatic Press
Item Number : PCIH
Price varies based on specs and customizations
- Pressure Range
- 0-100T
- Heating temperature
- Room temperature-200.0C
- Isostatic pressure
- 300MPa~500MPa
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KINTEK Warm Isostatic Press (WIP): Precision Lamination for Advanced Materials
KINTEK's Warm Isostatic Press (WIP) is specialized laboratory equipment engineered for demanding lamination and densification processes, particularly vital in the semiconductor industry and for developing materials like solid-state batteries. Our WIP systems offer precisely controlled temperatures (typically 50-100°C) and high-pressure capabilities, designed to ASME standards for uncompromising safety and accuracy. This technology is essential for creating high-quality laminates in various electronic components, significantly enhancing their strength, stability, and performance.
Explore the Design and Components of Our WIP Systems:
Unlock Advanced Material Performance with KINTEK's WIP
Our Warm Isostatic Press systems are engineered to provide tangible benefits for your laboratory and production needs, ensuring high-quality output and operational efficiency.
- Achieve Superior Lamination & Densification: Precise temperature control (50-100°C) via an integrated heater and uniform pressure distribution minimize density variations, leading to enhanced material properties, high densification, and improved green strength for faster subsequent processing.
- Ensure Process Safety and Reliability: Equipped with high-pressure pumps and pressure vessels designed and manufactured according to ASME standards, our WIP systems guarantee safety and accuracy. Real-time monitoring with pressure sensors and thermocouples further enhances operational control.
- Versatile for Diverse Applications: Ideal for a wide range of materials and components, including MLCC lamination, hybrid chips, fuel cells, medical electronics, multilayer PZTs, LTCCs, varistors, and other laminated electronic components. The ability to process materials in a dry state offers excellent temperature uniformity.
- User-Friendly Operation & Customization: An intuitive touch screen with graphical operation simplifies process management. Pin closure design enhances user convenience. For specialized requirements, customizable modes ensure adaptability to various research and production environments.
- Adaptability and Flexibility: Our WIP system's design allows for strong adaptability, enabling the processing of multiple bags at once and accommodating small batch production as well as large, complex parts.
Interested in how these benefits can apply to your specific project? Contact our specialists today to discuss your application.
Operating Principle
The Warm Isostatic Press (WIP) operates by applying uniform pressure to all surfaces of a component within a controlled low-temperature environment (typically up to 100°C). This ensures consistent densification and minimizes dimensional variations, unlike traditional heated platen presses. This method is crucial in the electronics industry for laminating processes, producing high-quality multilayer ceramic components.
Technical Specifications
| Instrument model | PCIH-20T | PCIH-40T | PCIH-60T | PCIH-100T |
|---|---|---|---|---|
| Pressure Range | 0-20T | 0-40T | 0-60.0 tons | 0-100 tons |
| Piston diameter | 130mm (d) in chrome plated oil cylinder | 150mm (d) in chrome plated oil cylinder | 200mm (d) in chrome plated oil cylinder | 220mm (d) in chrome plated oil cylinder |
| Pressurization process | Program pressurization - Program holding-Timed pressure relief | |||
| Hold time | 1 second to 999 minutes | 1 second to 999 minutes | 1 second to 999 minutes | 1 second to 999 minutes |
| Pressure conversion | The program automatically converts the pressure borne by the sample | |||
| Display | 7 inch LCD screen | 7 inch LCD screen | 7 inch LCD screen | 7 inch LCD screen |
| Heating temperature | Room temperature-200.0C | Room temperature-200.0C | Room temperature-200.0C | Room temperature-200.0C |
| Isostatic pressure | 300MPa | 300MPa | 300MPa | 500MPa |
| Isostatic chamber size | Φ30×150mm(M×N) | Φ40×150mm(M×N) | Φ×50×150 (M×N) | Φ×50×150 (M×N) |
| Piston stroke (T) | 50mm | 50mm | 50mm | 50mm |
Key Application Areas
KINTEK's Warm Isostatic Press (WIP) is a versatile tool for enhancing material properties through precise lamination across various industries. Key applications include:
- Hybrid Chips: Essential for laminating hybrid chips in modern electronic devices.
- MLCC Lamination: Enables precise lamination for Multi-Layer Ceramic Capacitors (MLCC).
- Bluetooth Components: Ensures high-quality lamination of components for Bluetooth technology.
- Fuel Cells: Supports the production of fuel cells for renewable energy applications.
- Medical Electronics & Implants: Used in fabricating medical electronics and implants, ensuring high reliability.
- Multilayer PZTs: Employed in producing Multilayer Piezoelectric Transducers (PZTs).
- LTCCs (Low Temperature Co-fired Ceramics): Aids in manufacturing LTCCs for electronic packaging.
- Varistors: Used for laminating varistors to protect electronic circuits.
- Other Laminated Electronic Components: Adaptable for a wide range of laminated electronic components requiring enhanced strength, stability, and appearance.
These applications highlight the WIP's capability to improve material properties, making it an indispensable tool in advanced manufacturing and research.
Partner with KINTEK for Your Lab Press Needs
KINTEK specializes in providing high-quality lab press machines, including automatic lab presses, lab isostatic presses, and heated lab presses, to meet diverse laboratory requirements. Our Warm Isostatic Press (WIP) stands as a testament to our commitment to innovation and quality.
Ready to elevate your research and production capabilities? For detailed specifications, a custom quote, or to discuss how our Warm Isostatic Press can be tailored to your specific needs, please contact us today. Fill out the form below (accessible via this link to our Contact Form or by scrolling to the contact section with ID #ContactForm) and one of our specialists will be in touch shortly to assist you.
Full range of types of laboratory press molds
We have a full range of molds for you to choose from, and the molds fit the body perfectly.
If you need molds with special shapes, we can also customize them for you.
The Right Lab Press Awaits
Expert Advice? We're Here. Get in Touch!
FAQ
What Is The Principle Of A Laboratory Isostatic Press?
What Is An Isostatic Press?
What Is A Laboratory Hot Press Machine Used For?
What Are The Advantages Of Using A Laboratory Isostatic Press?
What Are The Main Types Of Isostatic Presses?
What Are The Key Features Of A Laboratory Hot Press Machine?
What Are The Common Applications Of A Laboratory Isostatic Press?
How Does An Isostatic Press Work?
What Are The Main Components Of A Laboratory Hot Press Machine?
What Types Of Laboratory Isostatic Presses Are Available?
What Are The Advantages Of Using An Isostatic Press?
How Does A Laboratory Hot Press Machine Work?
How Does A Laboratory Isostatic Press Ensure Uniform Density?
What Industries Use Isostatic Presses?
What Are The Advantages Of Using A Laboratory Hot Press Machine?
What Are The Applications Of Cold Isostatic Pressing (CIP)?
What Is The Difference Between CIP, WIP, And HIP?
Why Is Uniform Density Important In Isostatic Pressing?
4.8
out of
5
Incredible precision and durability! Perfect for our lab's battery research.
4.7
out of
5
Fast delivery and top-notch quality. Exceeded all expectations!
4.9
out of
5
A game-changer for solid-state battery studies. Worth every penny!
4.6
out of
5
Reliable and efficient. Our experiments have never been smoother.
4.9
out of
5
Cutting-edge technology that delivers consistent results. Highly recommend!
4.7
out of
5
Impressive build quality and performance. A must-have for researchers.
4.8
out of
5
Speedy delivery and flawless operation. Our team is thrilled!
4.9
out of
5
The press is a beast! Perfect for high-demand battery research.
4.7
out of
5
Value for money is unbeatable. Superb product for advanced labs.
4.8
out of
5
Technologically advanced and user-friendly. A brilliant investment!
4.9
out of
5
Outstanding performance and durability. Our research has leveled up!
4.6
out of
5
Solid construction and reliable results. Highly satisfied!
REQUEST A QUOTE
Our professional team will reply to you within one business day. Please feel free to contact us!
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