Products Laboratory Hydraulic Press Laboratory Press Molds Carbide Lab Press Mold for Laboratory Sample Preparation
Carbide Lab Press Mold for Laboratory Sample Preparation

Laboratory Press Molds

Carbide Lab Press Mold for Laboratory Sample Preparation

Item Number : PMW

Price varies based on specs and customizations


Material
Carbide YT15
Indenter hardness
HRC85-HRC90
Sample size
φ3~φ30 mm
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KINTEK's Carbide Lab Press Molds are expertly engineered for forming high-quality samples from powders, especially those with ultra-high hardness. These molds are indispensable tools for research and development, offering precision, durability, and versatility for a wide range of laboratory applications.

Why Choose KINTEK Carbide Molds?

  • Superior Material & Durability: Crafted from high-quality Carbide (YT15), our molds boast an exceptional indenter hardness of HRC85-HRC90. This ensures remarkable durability, resistance to deformation, and a long service life, even under demanding conditions.
  • Precision Engineering: Designed for accuracy, our molds facilitate the creation of consistent and reliable samples critical for analytical procedures.
  • Versatile Sizing: We offer a comprehensive range of standard sample sizes, from Φ3mm to Φ30mm, with various cavity depths to meet diverse experimental needs.
  • Customization Available: Your research is unique, and your tools should be too. KINTEK specializes in providing custom-sized press molds tailored to your specific requirements. If you don't see the size you need, we can make it for you!

Product Details & Available Models

Our Carbide Lab Press Molds are available in various standard sizes. Below are some of our popular configurations:

Carbide mold [Φ3-10mm]
Carbide mold configuration for sample sizes Φ3mm - Φ10mm
Carbide mold [Φ11-20mm]
Carbide mold configuration for sample sizes Φ11mm - Φ20mm
Carbide mold [Φ21-30mm]
Carbide mold configuration for sample sizes Φ21mm - Φ30mm
Sample preparation process and demolding process
Diagram illustrating the sample preparation and demolding process

 

Technical Specifications

Model PMW-A PMW-B PMW-C
Material Carbide YT15
Indenter hardness HRC85-HRC90
Sample size φ3 /φ4 /φ5 /φ6 /φ8 /φ10 mm φ12 /φ13 /φ15 /φ18 /φ20 mm φ22 /φ25 /φ28 /φ30 mm
Cavity depth 30 mm 40 mm 45 mm
External dimensions φ43×93 mm φ53×120 mm φ73×133 mm
Weight(Kg) 0.78 1.8 3.8
Other sizes can be customized        

Wide Range of Applications

KINTEK Carbide Lab Press Molds are extensively used across various scientific and industrial fields for sample preparation, including:

  • Battery research and development
  • Superconductor material analysis
  • Cement and ceramics testing
  • Catalysis studies
  • Silicate analysis
  • Powder metallurgy
  • Sea mud analysis
  • Biochemical analysis
  • New material sample preparation

Furthermore, these molds are compatible with various analytical instruments such as calcium iron analyzers, infrared spectrometers, X-ray fluorescence (XRF) spectrometers, and other testing equipment requiring pressed powder samples.

Simple Operation Steps

Follow these straightforward steps to prepare your samples using the Carbide Lab Press Mold:

Step 1: Assemble the die according to the operation diagram and install the sample in the cavity.

Step 1: Assemble the die according to the operation diagram and place your powder sample into the cavity.

Step 2: Put the die in the center of the hydraulic press and pressurize to required pressure.

Step 2: Position the assembled die in the center of your lab press and apply the required pressure.

Step 3: Assemble the die according to the release diagram , eject the sample out of the die bushing with the screw rod.

Step 3: After pressing, carefully release the pressure. Assemble the die for sample ejection as per the release diagram and gently eject the formed sample from the die sleeve.

Step 4: Remove the Mold and Sample.

Step 4: Carefully remove the die from the press and retrieve your prepared sample.

Need a Custom Mold or Have Questions?

As specialists in lab press machines (including automatic lab presses, lab isostatic presses, and heated lab presses) and accessories, KINTEK is dedicated to serving diverse laboratory needs. If our standard mold sizes don't meet your specific requirements, we offer full customization services.

Ready to enhance your sample preparation? Contact us today to discuss your unique needs, request a custom design, or get a quote. Please use our Contact Form, and our expert team will be happy to assist you.

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

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FAQ

What Are The Main Applications Of Press Molds In Laboratories?

Press molds are widely used in pharmaceutical development for creating uniform tablets, in spectroscopy for sample preparation, in bomb calorimetry for consistent combustion measurement, and in XRF analysis for determining elemental composition. They help in providing standardized samples for accurate testing and analysis across these fields.

What Types Of Press Molds Are Available For Laboratory Use?

There are various types of press molds available, including square bidirectional pressure molds, ring press molds, ball press molds, cylindrical press molds, anti-cracking press molds, polygon press molds, and special shape press molds. These molds come in different sizes and materials to suit various laboratory needs.

What Are The Key Features Of Laboratory Press Molds?

Laboratory press molds feature precision-engineered hydraulic systems for consistent performance. Advanced models may include digital pressure displays and programmable settings. They are available in both manual and automated versions, with sizes ranging from compact benchtop units to larger floor-standing presses to accommodate different laboratory spaces and sample sizes.

What Materials Are Commonly Used To Make Press Molds?

Press molds are typically made from durable materials such as Cr12MoV alloy steel, carbide (e.g., YT15), and hardened steel. These materials are chosen for their high hardness, durability, and resistance to wear and high pressure, ensuring long-lasting performance in laboratory environments.

What Are The Advantages Of Using Press Molds In Laboratories?

Press molds offer several advantages, including quick setting changes and easy switching between different sample types and materials. This flexibility is not typically available in production presses or injection molding machines, which are more cumbersome and time-consuming for such transitions. Additionally, press molds provide high precision and uniformity in sample preparation.

Can Press Molds Be Customized For Specific Laboratory Needs?

Yes, many press molds can be customized in terms of size, shape, and material to meet specific laboratory requirements. Customizable options include special shapes, sizes ranging from Φ3-80mm, and materials tailored for specific applications such as XRF analysis, battery research, or material testing.

How Do Press Molds Ensure High-precision Sample Preparation?

Press molds ensure high-precision sample preparation through their precision-engineered designs, which provide uniform pressure and consistent compaction. Features such as bidirectional pressure, durable materials, and advanced hydraulic systems contribute to the accuracy and reliability of the samples produced.

What Are The Benefits Of Using Heated Press Molds?

Heated press molds offer benefits such as rapid heating (up to 500°C), precise temperature control, and the ability to process materials that require heat for compaction or bonding. These molds are ideal for applications in battery research, ceramics, and other materials that need controlled heating during preparation.

How Do Press Molds Contribute To Efficient Laboratory Workflows?

Press molds enhance laboratory efficiency by enabling quick and easy sample preparation with minimal setup time. Their ability to switch between different sample types and materials rapidly, along with features like programmable settings and digital displays, streamlines the workflow and reduces downtime.

What Should I Consider When Choosing A Press Mold For My Laboratory?

When selecting a press mold, consider factors such as the type of samples you will be preparing, the required pressure and temperature ranges, the size and shape of the molds, and the material compatibility. Additionally, evaluate whether manual or automated models better suit your workflow and if any customization options are needed for your specific applications.
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Product Datasheet

Carbide Lab Press Mold for Laboratory Sample Preparation

Category Catalog

Laboratory Press Molds


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