Products Laboratory Hydraulic Press Laboratory Press Molds Square Bidirectional Pressure Mold for Lab
Square Bidirectional Pressure Mold for Lab

Laboratory Press Molds

Square Bidirectional Pressure Mold for Lab

Item Number : PMS-F

Price varies based on specs and customizations


Die material
Cr12MoV
Standard Sample sizes
12*12, 15*15, 18*18, 20*20 mm
Indenter hardness
HRC60-HRC62
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KINTEK Square Bidirectional Pressure Mold: Precision Powder Compaction

Achieve high-precision powder molding with KINTEK's Square Bidirectional Pressure Mold. Designed for laboratories demanding superior quality and consistency, this specialized hydraulic press tool is engineered to transform powders into precisely shaped parts. See our mold in action and explore its components below:

Product Overview & Key Components

KINTEK Square bidirectional pressure mold - Main View

Sample Preparation and Release Process Diagram for KINTEK mold
1) Sample Preparation Process  2)Release Process

Our Square Bidirectional Pressure Mold leverages Pascal's principle to ensure uniform pressure distribution across the mold. This results in consistently high-quality, dense molded products every time. It’s an ideal solution for applications requiring large cross-sectional areas or significant pressure.

Key Features & Benefits for Your Lab:

  • High Precision Molding: Craft powders into various shapes (round, square, hexagonal, and more) with exceptional accuracy.
  • Uniform Pressure Distribution: Ensures consistent density and quality throughout your samples, critical for reliable research and production.
  • Durable Construction: Built with robust Alloy tool steel (Cr12MoV) for longevity and reliable performance under pressure.
  • Optional Electric Heating: Available for applications requiring controlled temperature during the molding process, enhancing material properties.
  • Versatile Applications: Supports the production of diverse sizes and shapes, making it a valuable asset for a wide range of laboratory needs.

Discover how the KINTEK Square Bidirectional Pressure Mold can enhance your material processing. Discuss your specific application with our experts today!

Technical Specifications

Explore the detailed specifications of our PMSY model Square Bidirectional Pressure Mold:

Instrument model PMSY
Sample shape capabilities Various sample shapes achievable with KINTEK molds
Die material Alloy tool steel : Cr12MoV
Indenter hardness HRC60-HRC62
Standard Sample sizes (Customizable) 12*12, 15*15, 18*18, 20*20 mm (M)
Cavity depth 40mm (N)
Dimensions Φ88*175mm(L*H)
Weight 3.0Kg
Diagram of hydraulic powder press die components Dimensional diagram of KINTEK hydraulic powder press die

Need custom dimensions or have questions about integrating this mold with your existing lab press? Contact our technical team for support.

Versatile Applications for Demanding Industries

KINTEK's Square Bidirectional Pressure Molds are vital tools across various industries, enabling the creation of precise, high-quality molded parts where material integrity and uniformity are paramount:

  1. Pharmaceutical Industry: Press tablets with specific shapes and sizes, ensuring uniform distribution of active pharmaceutical ingredients for consistent dosage and efficacy.
  2. Ceramics Manufacturing: Shape ceramic powders into intricate designs under high pressure, leading to durable and precise ceramic products with excellent structural integrity.
  3. Polymer Processing: Produce polymer films, sheets, and custom parts with various cross-sectional shapes, enhancing the functionality and aesthetic appeal of polymer-based products.
  4. Metallurgy: Compact metal powders into dense forms, which are then sintered to create complex, high-strength metal parts for various engineering applications.
  5. Food Industry: Apply in compression molding of food products like candies and compacted nutritional items, ensuring consistent shape, texture, and portion control.
  6. Automotive Parts Manufacturing: Create precise and durable automotive components such as gaskets, seals, and small structural parts from various powdered materials.

If your work involves transforming powders into high-quality solid forms, our molds provide the precision and reliability you need. Find out if our mold is right for your industry application.

Simple Operation for Efficient Sample Preparation

Our Square Bidirectional Pressure Mold is designed for straightforward use, facilitating efficient sample preparation, especially for powders requiring high-density compaction. (Note: This mold is used in conjunction with a lab press machine).

Step 1: Assemble the KINTEK die and load the sample powder into the cavity.

1. Assemble the die according to the operation diagram and carefully load your powder sample into the cavity.

Step 2: Place the assembled die into your lab press for compaction.

2. Place the assembled die into your lab press (e.g., KINTEK automatic lab press) and apply the required pressure according to your material and desired density.

Step 3: Reconfigure the die and eject the compacted sample using the screw rod.

3. After pressing, assemble the die for release as per the diagram. Carefully eject the compacted sample from the die bushing using the screw rod.

Step 4 (Optional Heating): Set temperature on your heated lab press for temperature-controlled molding.

4. For heated applications (if using a heated lab press and compatible mold), set your desired temperature via the press's control interface before or during pressing, as per your protocol.

Ready to Elevate Your Lab's Molding Capabilities?

KINTEK specializes in lab press machines and accessories, including automatic lab presses, isostatic presses, and heated lab presses, serving diverse laboratory needs. Our Square Bidirectional Pressure Mold is a testament to our commitment to quality and precision.

To learn more, discuss customization options, or request a quote, please contact us through our inquiry form. We're here to help you achieve optimal results in your laboratory.

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

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The Right Lab Press Awaits

The right lab press for your needs awaits

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FAQ

What Are The Main Applications Of Press Molds In Laboratories?

Press molds are widely used in pharmaceutical development for creating uniform tablets, in spectroscopy for sample preparation, in bomb calorimetry for consistent combustion measurement, and in XRF analysis for determining elemental composition. They help in providing standardized samples for accurate testing and analysis across these fields.

What Types Of Press Molds Are Available For Laboratory Use?

There are various types of press molds available, including square bidirectional pressure molds, ring press molds, ball press molds, cylindrical press molds, anti-cracking press molds, polygon press molds, and special shape press molds. These molds come in different sizes and materials to suit various laboratory needs.

What Are The Key Features Of Laboratory Press Molds?

Laboratory press molds feature precision-engineered hydraulic systems for consistent performance. Advanced models may include digital pressure displays and programmable settings. They are available in both manual and automated versions, with sizes ranging from compact benchtop units to larger floor-standing presses to accommodate different laboratory spaces and sample sizes.

What Materials Are Commonly Used To Make Press Molds?

Press molds are typically made from durable materials such as Cr12MoV alloy steel, carbide (e.g., YT15), and hardened steel. These materials are chosen for their high hardness, durability, and resistance to wear and high pressure, ensuring long-lasting performance in laboratory environments.

What Are The Advantages Of Using Press Molds In Laboratories?

Press molds offer several advantages, including quick setting changes and easy switching between different sample types and materials. This flexibility is not typically available in production presses or injection molding machines, which are more cumbersome and time-consuming for such transitions. Additionally, press molds provide high precision and uniformity in sample preparation.

Can Press Molds Be Customized For Specific Laboratory Needs?

Yes, many press molds can be customized in terms of size, shape, and material to meet specific laboratory requirements. Customizable options include special shapes, sizes ranging from Φ3-80mm, and materials tailored for specific applications such as XRF analysis, battery research, or material testing.

How Do Press Molds Ensure High-precision Sample Preparation?

Press molds ensure high-precision sample preparation through their precision-engineered designs, which provide uniform pressure and consistent compaction. Features such as bidirectional pressure, durable materials, and advanced hydraulic systems contribute to the accuracy and reliability of the samples produced.

What Are The Benefits Of Using Heated Press Molds?

Heated press molds offer benefits such as rapid heating (up to 500°C), precise temperature control, and the ability to process materials that require heat for compaction or bonding. These molds are ideal for applications in battery research, ceramics, and other materials that need controlled heating during preparation.

How Do Press Molds Contribute To Efficient Laboratory Workflows?

Press molds enhance laboratory efficiency by enabling quick and easy sample preparation with minimal setup time. Their ability to switch between different sample types and materials rapidly, along with features like programmable settings and digital displays, streamlines the workflow and reduces downtime.

What Should I Consider When Choosing A Press Mold For My Laboratory?

When selecting a press mold, consider factors such as the type of samples you will be preparing, the required pressure and temperature ranges, the size and shape of the molds, and the material compatibility. Additionally, evaluate whether manual or automated models better suit your workflow and if any customization options are needed for your specific applications.
View more faqs for this product

4.8

out of

5

Incredibly precise and durable! Perfect for high-pressure lab applications. Worth every penny!

Elara Voss

4.7

out of

5

Fast delivery and top-notch quality. This mold exceeded my expectations. Highly recommend!

Rafael Mendoza

4.9

out of

5

The bidirectional pressure feature is a game-changer. Super efficient and reliable for lab work.

Sienna Kaur

4.8

out of

5

Solid construction and excellent performance. A must-have for any serious lab technician.

Nikolai Petrov

4.9

out of

5

Impressed by the advanced technology and flawless execution. Delivered faster than expected!

Aiko Tanaka

4.7

out of

5

Great value for money. The mold is sturdy and performs exceptionally well under pressure.

Lucien Dubois

4.9

out of

5

Perfect for precision work. The bidirectional design saves so much time and effort. Love it!

Zara Al-Mansoori

4.8

out of

5

High-quality materials and superb craftsmanship. This mold is built to last. Very satisfied!

Mateo Silva

4.9

out of

5

Innovative and reliable. The square design is ideal for uniform pressure distribution. Brilliant!

Anya Volkov

4.7

out of

5

Quick shipping and excellent packaging. The mold works flawlessly. Definitely a great purchase.

Javier Rios

4.9

out of

5

The durability is unmatched. Perfect for repetitive lab use. Highly advanced and efficient.

Leila Chen

4.8

out of

5

Superior quality and performance. The bidirectional feature is a huge plus. Very impressed!

Dmitri Ivanov

4.9

out of

5

Exceptional product with cutting-edge technology. Delivered promptly and works like a charm.

Hana Kim

Products

Square Bidirectional Pressure Mold for Lab

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