Button Battery Sealing Press Machine for Lab

Introduction

At KINTEK, we specialize in advanced lab press machines designed to meet diverse laboratory needs. Our Electric Button Battery Sealer is engineered to elevate your button battery production, delivering unparalleled precision, efficiency, and reliability. Ideal for medium to large-scale battery manufacturers, OEM factories, new energy R&D facilities, and high-end laboratories, this high-performance machine automates the critical sealing process for various button batteries (such as CR series, LR series, SR series, etc.). Powered by an electric servo system, intelligent pressure control, and precision molds, it ensures superior airtightness, leak prevention, and long-term battery stability, ultimately boosting your production capacity and yield.

Why Choose KINTEK's Electric Button Battery Sealer?

Unlock significant improvements in your button battery manufacturing and research:

• Maximize Production Output: Dramatically increase your throughput with automated sealing capable of 300-600 pieces per hour. This is 5-8 times more efficient than manual sealing methods, freeing up valuable operator time.
• Ensure Uncompromising Quality & Consistency: Achieve ultra-high yield rates. Our intelligent pressure feedback system (error range ≤±1%) and precision-engineered molds eliminate overpressure or underpressure issues, ensuring consistent, high-integrity seals and significantly reducing rework and material waste.
• Flexible & Adaptable to Your Needs: Whether for standalone operation or integration into automated assembly lines (with optional modules), this sealer adapts to your workflow. We support non-standard mold customization for various battery diameters (5-30mm) and rapid mold replacement to meet diverse project requirements.
• Reduce Operational Costs & Enhance ROI: Benefit from a robust design built for longevity (theoretical service life >500,000 cycles). The energy-efficient servo motor consumes 40% less power than traditional pneumatic equipment, and low maintenance needs (only 1/3 of industry average) contribute to a high long-term return on investment.
• Prioritize Operator Safety: Work with confidence. The machine features a photoelectric sensing system, emergency brake switch, and a fully enclosed protective cover to prevent metal debris splashing, complying with CE/UL industrial safety certifications.

Ready to optimize your button battery sealing process? Contact us today to discuss your requirements or request a quote.

Key Features

• Fully Automatic Electric Servo System:
  • One-touch start completes the entire process of feeding, positioning, and pressing.
  • Intuitive touch screen or CNC panel allows visual adjustment of parameters (pressure, time, stroke), minimizing manual intervention.
• Precision Pressure Control Technology & High-Quality Molds:
  • Built-in high-precision pressure sensor supports 0.1-10kN stepless adjustment, ensuring uniform force.
  • Molds are crafted from imported alloy steel (hardness ≥HRC60) for durability and compatibility with various button batteries.
• Intelligent Safety Protections:
  • Equipped with photoelectric sensing and emergency brake for automatic stoppage during abnormalities.
  • Fully enclosed design enhances operator safety.
• Energy-Efficient & Durable Design:
  • Servo motor offers significant energy savings.
  • Core components are wear-resistant, designed for extended operational life and minimal maintenance.

Detail & Parts

• Setting: Easily navigate the settings interface. Press the 'Setting' button to cycle through parameters like mold diameter. Return to the operation interface by pressing 'Setting' again after selection. (Note: A time setting of "0" indicates infinite duration.)
• +/-: Incrementally increase (+) or decrease (-) numerical settings directly from the operation interface.

• Stop: Instantly halts equipment operation; the motor stops, and the pressure relief valve opens to release pressure.
• Demolding: Initiates the demolding process. The equipment operates until pressure exceeds the specified limit or a limit switch is contacted, then automatically stops and releases pressure. Manual stop is also possible.
• Sample Preparation: Starts the automated sealing cycle. The equipment pressurizes to the set pressure, maintains it for the timed duration (auto-correcting if pressure drops below the lower limit), and then automatically releases pressure upon completion.

Application 

Our Electric Button Battery Sealing Machines are vital across various industries:

• Consumer Electronics: Mass production and packaging of button batteries for smartwatches, Bluetooth headsets, calculators, and other portable devices.
• Medical Health: Manufacturing micro batteries for hearing aids, portable monitors, implantable medical devices, and more.
• Industrial Internet of Things (IIoT): Battery assembly for low-power devices such as wireless sensors, RFID tags, and smart cards.
• New Energy Research & Development: Pilot testing and large-scale production of emerging button battery technologies, including lithium-manganese and zinc-air batteries.

Technical specifications

Instrument model	PP2N
Pressure range	50-1500kg
Pressure-adding process	Program pressurization - program pressure maintenance - timed pressure release
Pressure-holding time	0-999 seconds
Pressure conversion	Program automatically converts the pressure that the mold can withstand
LCD display	4.3-inch LCD screen
Sealing mold	Optional CR16, CR20, CR24, CR30, etc.
Shell removal mold	Optional CR16, CR20, CR24, CR30, etc.
Standard mold	Standard CR20 series packaging mold
Dimensions	220*240*380(L*W*H)
Equipment power supply	220V(50Hz/60Hz)
Equipment weight	35kg
Machine size diagram

Operation steps

Follow these simple steps for efficient battery sealing:

1. Turn on the power of the automatic sealing machine.

2. Press the setting button to enter the setting menu.

3. Adjust parameters like maximum pressure and holding time.

4. Place the button battery shell into the mold.

5. Press the 'Sample Preparation' or start button to begin sealing.

6. The system pressurizes to the set pressure and maintains it.

7. Upon completion, the equipment automatically releases pressure.

8. Remove the perfectly sealed battery shell.

Interested in learning how KINTEK's Electric Button Battery Sealer can transform your operations? Our experts are ready to help you find the perfect solution for your laboratory needs. Click here to fill out our contact form, and we'll get back to you promptly with detailed information, a personalized quote, or to schedule a consultation.

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