Laboratory Press Molds
Lab Button Battery Disassembly and Sealing Mold
Item Number : PCKM
Price varies based on specs and customizations
- Disassembly die
- CR16,CR20,CR24,CR30 optional
- Disassembly pressure
- 0.8-1.2Ton
- Dimensions
- Φ60*140mm(L*H)
Shipping:
Contact us to get shipping details Enjoy On-time Dispatch Guarantee.
Achieve Flawless Button Battery Sealing with KINTEK Molds
KINTEK's Button Battery Sealing Molds are meticulously engineered for precision, ensuring superior airtightness and preventing contamination in your button battery manufacturing and laboratory processes. Our advanced designs enhance production efficiency and product quality, delivering reliable and consistent results. Ideal for laboratories and production lines demanding the highest standards for button cell integrity. Discuss your specific requirements with our experts today!
Detailed Views and Component Insights
Explore the design and components of our molds, suitable for both sealing and removal/disassembly processes:
Key Features & Benefits for Optimal Performance
Our Button Battery Sealing Molds are designed to deliver superior results and operational advantages:
- Unmatched Precision Sealing: Expertly engineered for exceptional accuracy, guaranteeing the high airtightness crucial for battery integrity, extended lifespan, and reliable performance.
- Advanced Contamination Prevention: Features customizable contact parts crafted from special alloys (e.g., nickel) to significantly minimize metal contamination, such as iron. Incorporates a patented, highly airtight seal using carbon material, perfect for continuous operation in sensitive or even flammable atmospheres.
- Enhanced Durability & Operational Efficiency: Constructed with high-temperature resistant materials and designed for uniform heat distribution. This facilitates efficient lamination processes, boosting both your production throughput and the quality of the sealed batteries.
- Robust Design for Demanding Applications: Built to withstand rigorous use in R&D labs and production environments, ensuring long-term reliability and consistent sealing quality.
Versatile Applications Across Industries
KINTEK's button battery sealing and removal molds are indispensable tools for a wide range of applications:
- Button Battery Manufacturing & Assembly: Essential for ensuring the structural integrity, optimal performance, and safety compliance of button cells throughout the entire production cycle.
- Research & Development Laboratories: Ideal for battery material research, new cell prototype development, and quality control testing where precise sealing and, if needed, careful disassembly are critical.
- Key Industries: Widely adopted in sectors requiring high-reliability button batteries, including consumer electronics, medical devices, automotive components, and specialized industrial equipment.
- Adaptable to Your Needs: Our molds can handle various standard button battery sizes (CR16, CR20, CR24, CR30, with other sizes available through customization) and are designed for compatibility with high-pressure lab presses. Customizable features ensure they meet your specific manufacturing or research requirements.
Elevate your battery processing capabilities. Contact us to find the perfect mold solution for your application!
Technical Specifications
We offer robust molds for both button battery sealing and removal. Please see the detailed specifications below to choose the right model for your needs:
| Instrument model | Button battery removal mold | Button battery sealing mold |
| Disassembly die | CR16,CR20,CR24,CR30 optional | CR16,CR2O,CR24,CR30 optional |
| Disassembly pressure | 0.8-1.2Ton | |
| Dimensions | Φ60*140mm(L*H) | Φ60X140mm(LXH) |
| Weight | 1.85kg | 1.85kg |
| Sealing mold size diagram |  |
|
Button Battery Disassembly/Removal Mold: Step-by-Step Operation
Our Button Battery Removal Molds are designed for easy and safe disassembly of button cells, typically for post-mortem analysis, material recovery, or research purposes. Here’s a general guide to their operation (always refer to your specific equipment manual):
1. Place the complete button battery securely into the designated recess of the disassembly mold.
2. Apply the required pressure using a compatible lab press until the positive and negative poles (casings) of the button battery are separated.
3. Carefully release the pressure relief valve on your press to safely release the applied pressure from the mold.
4. Remove the disassembled positive and negative button battery shells and internal components from the mold.
Proper Use and Maintenance for Lasting Performance
To ensure the longevity, accuracy, and optimal performance of your KINTEK battery molds, please follow these care guidelines:
- Clean After Each Use: Always wipe the mold surface clean with a soft, dust-free paper or cloth after every use. This prevents any anti-rust oil on the mold from affecting sample test results and removes any sample residue.
- Adhere to Pressure Limits: When pressurizing, be extremely careful not to exceed the maximum pressure rating specified for the mold. Ensure the mold is correctly positioned, typically in the center of the tablet press.
- Timely Residue Removal: Clean any sample debris or residue from the mold promptly after use to prevent corrosion or buildup. If residue is difficult to remove, avoid using harsh chemical reagents or abrasive tools that could damage the mold surface.
- Proper Storage: If the mold is not going to be used for an extended period, apply a thin, even coat of anti-rust oil to all critical surfaces. Store the mold in a clean, dry environment to prevent rust and corrosion.
Your Partner for Advanced Laboratory Press Solutions
KINTEK is a trusted specialist in laboratory press machinery, offering a comprehensive range including automatic lab presses, lab isostatic presses, heated lab presses, and more, all designed to meet rigorous laboratory demands. Our Button Battery Sealing and Removal Molds exemplify our dedication to innovation, quality, and precision engineering, supporting researchers and manufacturers worldwide.
Have questions, need a custom configuration, or ready to order? Our team of experts is eager to assist you in selecting the ideal mold or press for your specific application. Contact us today using the form for personalized advice, a detailed quote, or to learn more about our full range of KINTEK lab equipment and solutions.
Full range of types of laboratory press molds
We have a full range of molds for you to choose from, and the molds fit the body perfectly.
If you need molds with special shapes, we can also customize them for you.
The Right Lab Press Awaits
Expert Advice? We're Here. Get in Touch!
4.8
out of
5
This mold is a game-changer! Precision and durability are top-notch. Worth every penny!
4.9
out of
5
Fast delivery and exceptional quality. Makes battery disassembly a breeze!
4.7
out of
5
Highly recommend! The mold is sturdy and works flawlessly. Great value for money.
4.9
out of
5
Innovative design and robust build. Perfect for lab use. Super impressed!
4.8
out of
5
Efficient and reliable. The mold has significantly improved our workflow.
4.7
out of
5
Excellent product! Easy to use and delivers consistent results every time.
4.9
out of
5
Top-tier quality and fast shipping. A must-have for any lab working with batteries.
4.8
out of
5
Durable and precise. This mold has exceeded all my expectations. Highly satisfied!
4.7
out of
5
Fantastic purchase! The mold is well-made and performs exceptionally well.
4.9
out of
5
Cutting-edge technology at its best. Makes battery sealing effortless and precise.
4.8
out of
5
Superb craftsmanship! The mold is sturdy and delivers perfect results every time.
4.9
out of
5
Outstanding product! The mold is a perfect blend of innovation and reliability.
4.8
out of
5
Quick delivery and impeccable quality. This mold is a lab essential!
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Our professional team will reply to you within one business day. Please feel free to contact us!
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