Laboratory Press Molds

Lab Heat Press Special Mold

Name: Lab Heat Press Special Mold
Brand: Kintek Press
SKU: PCHF
Rating: 4.81 (11 reviews)

Item Number : PCHF

Price varies based on specs and customizations

Die heating: 0℃-500℃
Indenter hardness: SUS 304
Cavity depth: 0.75mm, 1.35mm, 1.75mm, 2.75mm

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At KINTEK, we specialize in comprehensive solutions for laboratory sample preparation, including a wide range of lab press machines (automatic lab presses, lab isostatic presses, heated lab presses, etc.). Complementing our machines, we offer high-quality Lab Press Molds designed to meet the rigorous demands of your research and testing.

Our precision-engineered molds are essential for achieving consistent and reliable results in your laboratory. Explore our offerings below.

Detailed Views of Our Mold Offerings

1) Sample Preparation Process 2) Release Process

Why Choose KINTEK Lab Press Molds?

Our lab press molds are engineered for precision, durability, and versatility, ensuring reliable performance for your critical research and development needs.

Superior Material & Durability: Crafted from Japanese high-speed steel, our molds boast high hardness, resist deformation, and offer a long service life, ensuring consistent results over time.
Optimized for Various Sample Types:
- Square Molds: Ideal for forming slender strip samples with ease. We offer a complete range of sizes with interchangeable accessories for maximum flexibility.
- Flat Plate Molds: Stainless steel flat molds are perfect for thin film samples. The thickness can be precisely controlled using an intermediate quantitative plate, and samples are easily removed without damaging the hot press.
Interchangeable Accessories: Our mold designs feature interchangeable parts, offering cost-effectiveness and adaptability for diverse experimental setups.

Versatile Applications Across Industries

KINTEK lab press molds are widely trusted in various fields for sample preparation, including:

Battery research
Superconductor development
Cement analysis
Ceramics manufacturing
Catalysis studies
Silicate testing
Powder metallurgy
Sea mud analysis
Biochemical analysis
New material research and development

Furthermore, our molds are compatible with a range of testing instruments, such as those for calcium iron analysis, infrared spectroscopy, X-ray fluorescence (XRF), and more.

Customization to Your Exact Specifications

Need a specific size or design? We understand that standard molds don't always fit unique research requirements. That's why special sizes of press molds can be customized according to your specific needs.

Don't let standard sizes limit your research. Contact us today to discuss your custom mold requirements and get a personalized quote!

Technical Specifications

Instrument model	PCHF
Sample shape
Die heating	0℃-500℃
Indenter hardness	SUS 304
Sample size	Rectangular or bone shape
Cavity depth	0.75mm，1.35mm，1.75mm，2.75mm
Dimensions	80x80，180x180，200x200mm
Weight	0.4kg，0.8kg，1.0kg
Diagram of hydraulic powder press size

Easy Operation Steps (for Flat Plate Molds)

Our stainless steel flat molds are designed for ease of use, particularly for thin film samples. The thickness of the sample can be controlled by the intermediate quantitative plate, facilitating convenient removal of the pressed sample without struggling with the hot press.

Step 1: Assemble the die according to the operation diagram and install the sample in the cavity.

Step 2: Clamp the sample with a stainless steel plate and put it in place.

Step 3: Put the mold into a hot press for hot pressing.

Step 4: Remove the mold and sample after molding.

Ready to Enhance Your Lab's Sample Preparation?

Discover how KINTEK's lab press molds can improve your laboratory's efficiency and results. Whether you need standard molds or a custom solution, our team is here to help.

For inquiries, detailed specifications, or to discuss your custom requirements, please fill out our contact form or reach out to us directly. Let's find the perfect mold for your application!

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

laboratory press mold

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The Right Lab Press Awaits

The right lab press for your needs awaits

See All Lab Press Types.

Expert Advice? We're Here. Get in Touch!

FAQ

What Are The Main Applications Of Press Molds In Laboratories?

Press molds are widely used in pharmaceutical development for creating uniform tablets, in spectroscopy for sample preparation, in bomb calorimetry for consistent combustion measurement, and in XRF analysis for determining elemental composition. They help in providing standardized samples for accurate testing and analysis across these fields.

What Is A Laboratory Hot Press Machine Used For?

A laboratory hot press machine is primarily used for high-temperature sample pressing tests involving powders, rubber, plastic films, and other solid samples. It can also function as a small vulcanization instrument. It is known for its ease of operation and wide applicability, making it an essential tool for laboratories involved in research and development.

What Are The Main Applications Of A Heated Platen Press?

Heated platen presses are widely used in infrared spectroscopy for sample preparation, XRF spectroscopy for elemental analysis, polymer film preparation, pharmaceutical pill making, and laminating processes to bond multiple material layers.

What Types Of Press Molds Are Available For Laboratory Use?

There are various types of press molds available, including square bidirectional pressure molds, ring press molds, ball press molds, cylindrical press molds, anti-cracking press molds, polygon press molds, and special shape press molds. These molds come in different sizes and materials to suit various laboratory needs.

What Are The Key Features Of A Laboratory Hot Press Machine?

Key features of a laboratory hot press machine include a titanium indenter for even temperature distribution, adjustable pressure head, digital pressure gauge, and advanced electronic control. It also features a four-column three-plate structure, pulse heating technology, precise temperature control (0.1s sampling), multi-stage temperature rise, real-time temperature display, and safety mechanisms like emergency stop switches and safety doors.

What Safety Features Are Commonly Found In Heated Platen Presses?

Common safety features include closed molding areas to contain fumes, protection doors with safety locks to prevent accidental access, and automatic control systems with user-friendly interfaces for safe operation.

What Are The Key Features Of Laboratory Press Molds?

Laboratory press molds feature precision-engineered hydraulic systems for consistent performance. Advanced models may include digital pressure displays and programmable settings. They are available in both manual and automated versions, with sizes ranging from compact benchtop units to larger floor-standing presses to accommodate different laboratory spaces and sample sizes.

What Are The Main Components Of A Laboratory Hot Press Machine?

The main components of a laboratory hot press machine include: 1) Heating System (heating platens, heating elements, temperature sensors, and insulation materials), 2) Pressing System (hydraulic, pneumatic, or manual systems with upper and lower platens), 3) Control System (temperature controller, pressure controller, timer, and human-machine interface), 4) Frame and Structure (robust metal frame to withstand pressing forces), and 5) Optional Auxiliary Systems (cooling system, vacuum system, atmosphere protection system, and safety guards).

How Does A Heated Platen Press Operate?

A heated platen press operates by applying positive pressure combined with negative pressure and special adhesives. It features high pressure, low temperature, and short processing times to reduce workpiece deformation. The process involves table feeding, heating, vacuuming, forming, and demolding, driven by oil pressure and compressed air.

What Materials Are Commonly Used To Make Press Molds?

Press molds are typically made from durable materials such as Cr12MoV alloy steel, carbide (e.g., YT15), and hardened steel. These materials are chosen for their high hardness, durability, and resistance to wear and high pressure, ensuring long-lasting performance in laboratory environments.

How Does A Laboratory Hot Press Machine Work?

A laboratory hot press machine operates by applying positive pressure combined with negative pressure and special adhesives. It features high pressure, low temperature, and short processing times to reduce workpiece deformation. The process involves table feeding, heating, vacuuming, forming, and demolding, driven by oil pressure and compressed air.

What Are The Advantages Of Using A Heated Platen Press?

Heated platen presses offer several advantages including enhanced heating efficiency through uniform temperature distribution, improved workpiece quality via consistent thickness and closure force, reduced heat generation for energy savings, and environmental friendliness by adhering to strict emission standards.

What Are The Advantages Of Using Press Molds In Laboratories?

Press molds offer several advantages, including quick setting changes and easy switching between different sample types and materials. This flexibility is not typically available in production presses or injection molding machines, which are more cumbersome and time-consuming for such transitions. Additionally, press molds provide high precision and uniformity in sample preparation.

What Are The Advantages Of Using A Laboratory Hot Press Machine?

The advantages of using a laboratory hot press machine include the ability to apply larger pressure at lower temperatures and shorter film pressure times, which reduces the risk of workpiece deformation compared to negative pressure equipment. Hydraulic hot press machines, in particular, offer precise temperature control, rapid heating, and consistent temperature distribution, making them ideal for applications requiring both high pressure and controlled heat, such as in the molding of thermoplastics and composites.

What Types Of Heated Platen Presses Are Available?

There are several types of heated platen presses available, such as split automatic heated hydraulic press machines with heated plates, lab heat press special molds, and infrared heating quantitative flat plate molds for precise temperature control.

Can Press Molds Be Customized For Specific Laboratory Needs?

Yes, many press molds can be customized in terms of size, shape, and material to meet specific laboratory requirements. Customizable options include special shapes, sizes ranging from Φ3-80mm, and materials tailored for specific applications such as XRF analysis, battery research, or material testing.

How Do Press Molds Ensure High-precision Sample Preparation?

Press molds ensure high-precision sample preparation through their precision-engineered designs, which provide uniform pressure and consistent compaction. Features such as bidirectional pressure, durable materials, and advanced hydraulic systems contribute to the accuracy and reliability of the samples produced.

What Are The Benefits Of Using Heated Press Molds?

Heated press molds offer benefits such as rapid heating (up to 500°C), precise temperature control, and the ability to process materials that require heat for compaction or bonding. These molds are ideal for applications in battery research, ceramics, and other materials that need controlled heating during preparation.

How Do Press Molds Contribute To Efficient Laboratory Workflows?

Press molds enhance laboratory efficiency by enabling quick and easy sample preparation with minimal setup time. Their ability to switch between different sample types and materials rapidly, along with features like programmable settings and digital displays, streamlines the workflow and reduces downtime.

What Should I Consider When Choosing A Press Mold For My Laboratory?

When selecting a press mold, consider factors such as the type of samples you will be preparing, the required pressure and temperature ranges, the size and shape of the molds, and the material compatibility. Additionally, evaluate whether manual or automated models better suit your workflow and if any customization options are needed for your specific applications.

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