Products Laboratory Hydraulic Press Universal Laboratory Press Laboratory Hydraulic Press Lab Pellet Press Button Battery Press
Laboratory Hydraulic Press Lab Pellet Press Button Battery Press

Universal Laboratory Press

Laboratory Hydraulic Press Lab Pellet Press Button Battery Press

Item Number : PCBP

Price varies based on specs and customizations


Pressure range
0-2T (0-25MPa) ~ 50-1500kg
Piston diameter
Φ32mm
Pressure retention time
0-999 seconds
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KINTEK Lab Press Machines: Precision, Versatility, and Reliability for Your Laboratory

At KINTEK, we specialize in providing high-performance lab press machines designed to meet the diverse needs of modern research and development. Whether you require an automatic lab press, a lab isostatic press, or a heated lab press, our equipment is engineered for precision, efficiency, and ease of use.

Our hydraulic lab presses are indispensable tools across a wide range of fields, including material research, pharmacy, catalytic reaction studies, ceramics development, and electronic industries. They are highly efficient for sample preparation, offering a compact footprint that makes them easy to carry, move, and even operate within a vacuum glove box for controlled environment processing. For specialized material processing, many of our presses can be equipped with heating plates for hot press functionality.

Ready to enhance your lab's capabilities? Discuss your specific application with our experts. Get a Personalised Recommendation Today!

Why Choose KINTEK Lab Presses for Your Critical Applications?

KINTEK presses are designed with the researcher in mind, delivering tangible benefits to streamline your workflow and improve results:

  • Compact & Versatile by Design: Our presses boast a small footprint and light weight, ensuring they fit seamlessly into your lab space and can be easily relocated. Ideal for use in vacuum glove boxes, they adapt to your research environment.
  • Precision & Efficiency: Achieve accurate and repeatable results. Features like dual-indicator pressure gauges (saving conversion time) and optional digital pressure gauges (for high-precision control, e.g., 0.01MPa accuracy) ensure optimal sample preparation, crucial for applications like battery research or small-scale production.
  • Durable & Low Maintenance Construction:
    • Minimized Oil Leaks: Our innovative one-piece mainboard structure integrates the oil pool, mainboard, and oil cylinder, eliminating common sealed connections and significantly reducing the risk of oil leakage.
    • Built to Last: Enjoy features like chrome-plated cylinders for smooth, rust-free operation, robust sealing rings, and molds crafted from Japanese high-speed steel for superior hardness, deformation resistance, and longevity.
    • User-Friendly Maintenance: An externally located oil pool simplifies oil replacement, and an integrated hydraulic oil filtration device enhances longevity.
  • Thoughtful Engineering for Enhanced Usability:
    • Electroplated countersunk head hexagonal screws on the upper plate for a sleek, space-saving design.
    • Extended pulling springs ensure excellent rebound and prevent deformation, even with significant cylinder return.
    • Durable and aesthetically pleasing all-aluminum alloy handwheels.
    • Special plunger design with a custom sealing structure for an excellent sealing effect.
    • Strategically placed pressurizing device for stable, tilt-free operation.

Have questions about which press is right for you? Let us help you configure the perfect solution. Contact Our Specialists Now!

Detail & Parts: A Closer Look

Below are examples of our lab press designs and components, showcasing the quality and precision KINTEK delivers. Note the robust construction and attention to detail, such as options for pointer or digital displays on our Button Battery Presses.

Physical pictures of sealing and dismantling molds and schematic diagrams of mold operation( left:Sample Preparation Process ; right: Release Process;)
Die Operation Diagram (Left: Sample Preparation Process; Right: Release Process)
Button Battery Press 5T With Pointer & Digital Button Battery Press 5T
Button Battery Press 5T: Available with Pointer & Digital Display
Automatic button battery crimping machine
Automatic Button Battery Crimping Machine for Consistent Results

Technical Specifications

We offer a range of manual and automatic lab presses. Below is a comparison of representative models. For detailed specifications on our full range, including heated and isostatic presses, please contact us.

Instrument model PCBP-2T (Manual) Instrument model PCBP-1.5T(Automatic)
Pressure range 0-2T (0-25MPa) Pressure Range 50-1500kg
Piston diameter Φ32mm (d) Pressurization process Program pressurization-program pressure-timed pressure relief
Integral structure No sealing connection, oil leakage reduced Pressure retention time 0-999 seconds
Pressure gauge Pressure and pressure intensity display Pressure conversion The program automatically converts the mold to withstand pressure
Standard die CR20 series packaging die LCD display 4.3-inch LCD screen
Sealing die CR16,CR20,CR24,CR30optional Sealing mold Optional CR16,CR20,CR24,CR30,etc
Sealing pressure 0.8-1.2Ton Shell removal mold Optional CR16,CR20,CR24,CR30,etc
Disassembly die CR16,CR20,CR24 optional Standard mold Standard CR20 series packaging mold
Disassembly pressure External dimensions 220x240x380(LXWXH)
Dimensions 210×165×290mm(L×W×H) Equipment power supply 220V(50Hz/60Hz)
Weight 12Kg Equipment weight 35kg
Dimensional diagram
Dimensional diagram of manual button battery crimping machine
Dimensional diagram of manual button battery crimping machine
 Dimensional diagram of automatic button battery crimping machine
Dimensional diagram of automatic button battery crimping machine

Operating Steps: Example with Automatic Button Battery Crimper

Our lab presses are designed for straightforward operation. The following steps illustrate the ease of use for our automatic button battery crimping machines.

For detailed instructions on specific models, including accessory replacement and precautions, please refer to your user manual or consult our online resources.

Step 1: Power on the automatic sealer.

Step 1: Power on the automatic sealer.

Step 2: Press the Settings button to enter the settings menu.

Step 2: Press the Settings button to enter the settings menu.

Operating step 3

Step 3: Adjust the maximum pressure and packing time, etc.

Operating step 4

Step 4: Place the coin cell battery case into the mold.

Operating step 5

Step 5: Press the Start button to start the sealing process.

Operating step 6

Step 6: Ensure the protective door is closed (for models equipped).

Operating step 7

Step 7: The device completes the sealing and relieves the pressure automatically.

Operating step 8

Step 8: Remove the sealed battery case.

Ready to Optimize Your Sample Preparation?

Contact KINTEK today to discuss your laboratory press requirements. Our team is ready to help you select the ideal machine for your applications and provide a competitive quote.

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

laboratory press mold

Click to see all press molds.

The Right Lab Press Awaits

The right lab press for your needs awaits

See All Lab Press Types.

Expert Advice? We're Here. Get in Touch!

FAQ

What Is A Laboratory Hydraulic Press Used For?

A laboratory hydraulic press is used for testing material durability and strength, creating pellets for sample analysis, and various other applications such as sample preparation for spectroscopy, power compaction for composite materials, material testing, prototyping microfluidic devices, and pharmaceutical research and development.

What Are The Main Applications Of A Laboratory Pellet Press?

Laboratory pellet presses are widely used in various fields including materials science (for preparing metal, ceramic, and plastic samples), chemistry (for catalysts and electrode materials), geology (for rock and ore samples), materials characterization (such as SEM and XRD analysis), energy sector (for battery electrodes and fuel cells), medicine (for drug preparation), and food/agriculture (for food ingredient samples). They are also essential in pharmaceutical analysis, environmental analysis, and material science research.

What Are The Main Applications Of Press Molds In Laboratories?

Press molds are widely used in pharmaceutical development for creating uniform tablets, in spectroscopy for sample preparation, in bomb calorimetry for consistent combustion measurement, and in XRF analysis for determining elemental composition. They help in providing standardized samples for accurate testing and analysis across these fields.

What Is A Laboratory Hot Press Machine Used For?

A laboratory hot press machine is primarily used for high-temperature sample pressing tests involving powders, rubber, plastic films, and other solid samples. It can also function as a small vulcanization instrument. It is known for its ease of operation and wide applicability, making it an essential tool for laboratories involved in research and development.

What Are The Main Features Of A Laboratory Hydraulic Press?

The hydraulic system features a closure force of 25 tons, includes a hydraulic balance device for stable and quick movement, and uses well-known electronic components for stability and long-term use.

What Features Should I Consider When Choosing A Laboratory Pellet Press?

When selecting a laboratory pellet press, consider factors such as sample volume, pressure requirements, and space constraints. Key features to evaluate include force gauges for precise pressure control, heated platens for materials that require heat, and customization options like interchangeable dies and plungers. Additionally, look for durability, ease of operation, and the ability to handle specific materials relevant to your research or industry.

What Types Of Press Molds Are Available For Laboratory Use?

There are various types of press molds available, including square bidirectional pressure molds, ring press molds, ball press molds, cylindrical press molds, anti-cracking press molds, polygon press molds, and special shape press molds. These molds come in different sizes and materials to suit various laboratory needs.

What Are The Key Features Of A Laboratory Hot Press Machine?

Key features of a laboratory hot press machine include a titanium indenter for even temperature distribution, adjustable pressure head, digital pressure gauge, and advanced electronic control. It also features a four-column three-plate structure, pulse heating technology, precise temperature control (0.1s sampling), multi-stage temperature rise, real-time temperature display, and safety mechanisms like emergency stop switches and safety doors.

How Does A Laboratory Hydraulic Press Work?

A hydraulic lab press works by using a hydraulic cylinder to apply pressure and a heating system to provide temperature control, enabling the compression or compaction of materials like rubber, polymers, and composites. It operates based on Pascal's principle, which states that pressure change within a closed system is constant.

How Does A Laboratory Pellet Press Work?

A laboratory pellet press operates using a hydraulic cylinder to apply controlled pressure to materials, compressing them into pellets. Some models also include a heating system for temperature control, which is useful for processing materials like rubber, polymers, and composites. The press allows for precise adjustment of pressure and speed, ensuring reproducible results and efficient batch production.

What Are The Key Features Of Laboratory Press Molds?

Laboratory press molds feature precision-engineered hydraulic systems for consistent performance. Advanced models may include digital pressure displays and programmable settings. They are available in both manual and automated versions, with sizes ranging from compact benchtop units to larger floor-standing presses to accommodate different laboratory spaces and sample sizes.

What Are The Main Components Of A Laboratory Hot Press Machine?

The main components of a laboratory hot press machine include: 1) Heating System (heating platens, heating elements, temperature sensors, and insulation materials), 2) Pressing System (hydraulic, pneumatic, or manual systems with upper and lower platens), 3) Control System (temperature controller, pressure controller, timer, and human-machine interface), 4) Frame and Structure (robust metal frame to withstand pressing forces), and 5) Optional Auxiliary Systems (cooling system, vacuum system, atmosphere protection system, and safety guards).

What Are The Advantages Of Using A Laboratory Hydraulic Press?

Advantages include high force output for heavy-duty tasks, precise control over force and position, versatility for various applications through pressure adjustments, and built-in safety features like pressure relief valves.

What Are The Advantages Of Using A Laboratory Pellet Press?

The advantages of using a laboratory pellet press include precise control over pressure and temperature, high adjustability in terms of pressure and speed, capability for batch production, and the ability to produce reproducible results. These presses are versatile, handling both pellets and powders efficiently, and are designed for time and cost efficiency. They are also easy to operate and built with durable materials for long-term reliability in laboratory settings.

What Materials Are Commonly Used To Make Press Molds?

Press molds are typically made from durable materials such as Cr12MoV alloy steel, carbide (e.g., YT15), and hardened steel. These materials are chosen for their high hardness, durability, and resistance to wear and high pressure, ensuring long-lasting performance in laboratory environments.

How Does A Laboratory Hot Press Machine Work?

A laboratory hot press machine operates by applying positive pressure combined with negative pressure and special adhesives. It features high pressure, low temperature, and short processing times to reduce workpiece deformation. The process involves table feeding, heating, vacuuming, forming, and demolding, driven by oil pressure and compressed air.

What Types Of Laboratory Hydraulic Presses Are Available?

There are various types of laboratory hydraulic presses, including manual and automatic models, heated hydraulic presses with hot plates, and specialized presses for glove boxes or vacuum environments. These presses cater to different laboratory needs such as spectroscopy, material research, and pharmaceutical applications.

What Types Of Laboratory Pellet Presses Are Available?

There are several types of laboratory pellet presses available, including manual hydraulic presses, automatic hydraulic presses, and split electric presses. Manual presses are ideal for basic applications, while automatic presses offer enhanced precision and efficiency for more demanding tasks. Split electric presses provide advanced pressure control and are compact, making them suitable for versatile applications. Additionally, there are specialized presses like isostatic presses and those designed for glove box use or specific analytical techniques like XRF and FTIR.

What Are The Advantages Of Using Press Molds In Laboratories?

Press molds offer several advantages, including quick setting changes and easy switching between different sample types and materials. This flexibility is not typically available in production presses or injection molding machines, which are more cumbersome and time-consuming for such transitions. Additionally, press molds provide high precision and uniformity in sample preparation.

What Are The Advantages Of Using A Laboratory Hot Press Machine?

The advantages of using a laboratory hot press machine include the ability to apply larger pressure at lower temperatures and shorter film pressure times, which reduces the risk of workpiece deformation compared to negative pressure equipment. Hydraulic hot press machines, in particular, offer precise temperature control, rapid heating, and consistent temperature distribution, making them ideal for applications requiring both high pressure and controlled heat, such as in the molding of thermoplastics and composites.

Why Is A Laboratory Hydraulic Press Ideal For Sample Preparation In Spectroscopy?

Laboratory hydraulic presses are ideal for spectroscopy sample preparation because they can create precise and uniform pellets, such as KBr pellets for FTIR analysis, ensuring accurate and reproducible results in spectroscopic studies.

Can Press Molds Be Customized For Specific Laboratory Needs?

Yes, many press molds can be customized in terms of size, shape, and material to meet specific laboratory requirements. Customizable options include special shapes, sizes ranging from Φ3-80mm, and materials tailored for specific applications such as XRF analysis, battery research, or material testing.

What Safety Features Are Included In Laboratory Hydraulic Presses?

Laboratory hydraulic presses come with built-in safety features such as pressure relief valves to prevent over-pressurization, ensuring safe operation during high-force applications.

How Do Press Molds Ensure High-precision Sample Preparation?

Press molds ensure high-precision sample preparation through their precision-engineered designs, which provide uniform pressure and consistent compaction. Features such as bidirectional pressure, durable materials, and advanced hydraulic systems contribute to the accuracy and reliability of the samples produced.

Can Laboratory Hydraulic Presses Be Used For High-temperature Applications?

Yes, some laboratory hydraulic presses are equipped with heated plates or integrated heating systems, making them suitable for high-temperature applications such as sintering, material processing, and other thermal treatments.

What Are The Benefits Of Using Heated Press Molds?

Heated press molds offer benefits such as rapid heating (up to 500°C), precise temperature control, and the ability to process materials that require heat for compaction or bonding. These molds are ideal for applications in battery research, ceramics, and other materials that need controlled heating during preparation.

How Do Press Molds Contribute To Efficient Laboratory Workflows?

Press molds enhance laboratory efficiency by enabling quick and easy sample preparation with minimal setup time. Their ability to switch between different sample types and materials rapidly, along with features like programmable settings and digital displays, streamlines the workflow and reduces downtime.

What Should I Consider When Choosing A Press Mold For My Laboratory?

When selecting a press mold, consider factors such as the type of samples you will be preparing, the required pressure and temperature ranges, the size and shape of the molds, and the material compatibility. Additionally, evaluate whether manual or automated models better suit your workflow and if any customization options are needed for your specific applications.
View more faqs for this product

4.9

out of

5

Incredibly precise and durable! Perfect for lab work. Worth every penny.

Elara Voss

4.8

out of

5

Fast delivery and top-notch quality. Exceeded my expectations!

Rafiq Al-Mansoor

4.7

out of

5

Love the advanced tech in this press. Makes my research so much easier.

Sienna Kaur

4.9

out of

5

Solid build and reliable performance. A must-have for any lab.

Nikolai Petrov

4.8

out of

5

Super efficient and easy to use. Highly recommend for professionals.

Ananya Desai

4.9

out of

5

The speed and accuracy are unmatched. A game-changer for my experiments.

Lucien Dubois

4.7

out of

5

Great value for money. Works flawlessly every time.

Zara Nkosi

4.8

out of

5

Impressed by the durability and precision. Delivered faster than expected.

Hiroshi Tanaka

4.9

out of

5

Perfect for pellet pressing. The quality is outstanding.

Isabella Moretti

4.7

out of

5

Highly advanced and user-friendly. Makes lab tasks a breeze.

Javier Rios

4.8

out of

5

Reliable and sturdy. Exactly what I needed for my research.

Freya Olsen

4.9

out of

5

Exceptional performance and build quality. Delivered in record time.

Aarav Patel

4.7

out of

5

The press is a technological marvel. Super efficient and precise.

Leila Chen

4.8

out of

5

Great investment for any lab. Works perfectly and lasts long.

Mateo Silva

4.9

out of

5

Absolutely love it! Fast, accurate, and built to last.

Yara Ibrahim

4.8

out of

5

Superb quality and performance. Delivered promptly and works like a charm.

Dmitri Volkov

Products

Laboratory Hydraulic Press Lab Pellet Press Button Battery Press

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Category

Universal Laboratory Press

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