Why Must A Specialized Pressure Device Be Used To Maintain 2 Mpa For Pouch-Type All-Solid-State Batteries?

Maintaining a constant pressure of 2 MPa via a specialized device is a critical operational requirement for pouch-type all-solid-state batteries, not merely an assembly step. This external mechanical constraint is necessary to actively compensate for the significant volume changes that occur as lithium metal is deposited and stripped, ensuring the solid components remain in physical contact throughout the charging cycle.

Core Takeaway Unlike liquid electrolytes, solid components cannot flow to fill gaps created by internal volume fluctuations. A constant practical pressure of 2 MPa is required to mechanically force the electrode and solid electrolyte together, preventing interfacial separation and suppressing the dangerous growth of lithium dendrites.

The Challenge of the Solid-Solid Interface

Compensating for Volume Fluctuation

During the cycling of an all-solid-state battery, the internal structure undergoes physical changes. As lithium metal is deposited and stripped at the anode, the volume of the material expands and contracts.

A specialized pressure device actively accommodates this "breathing" motion. It applies a continuous force to ensure that the changing volume does not result in loose components or internal voids.

Preventing Interfacial Delamination

The primary risk in solid-state batteries is the loss of contact between the solid electrolyte and the electrode.

If the pressure is inconsistent or removed, the volume contraction during discharge can cause these layers to separate. This separation, known as delamination, breaks the ionic pathway, leading to a spike in impedance and immediate performance failure.

The Limitation of Solid Materials

Liquid electrolytes can naturally flow to fill voids, but solid electrolytes lack this fluidity. They cannot self-repair physical gaps that form during operation.

Therefore, external pressure acts as a substitute for this lack of fluidity. It ensures the interface remains tight and cohesive despite the rigid nature of the materials involved.

Performance Implications of Applied Pressure

Suppressing Lithium Dendrites

One of the most significant benefits of maintaining 2 MPa of pressure is the suppression of lithium dendrites.

Without sufficient pressure, lithium tends to grow in needle-like structures that can penetrate the electrolyte and cause short circuits. The applied pressure forces the lithium to deposit more uniformly, promoting safer operation.

Enabling High-Current Performance

For large-scale pouch cells to function effectively, particularly under high current densities, the internal resistance must be minimized.

By maintaining constant contact, the pressure device ensures high coulombic efficiency. It allows the battery to handle rigorous energy demands without the rapid degradation usually associated with interfacial resistance.

Understanding the Trade-offs

The Need for Dynamic Regulation

A static clamp is often insufficient because the battery's thickness changes during cycling.

If a device is not "specialized"—meaning it cannot adapt to volume expansion—the pressure might spike dangerously high when the battery expands or drop too low when it shrinks. The equipment must be capable of maintaining a constant 2 MPa regardless of these dimensional changes.

Balancing Pressure and Integrity

While pressure is vital, it must be precise. The 2 MPa figure is a "practical" pressure optimized for pouch cells.

Excessive pressure could mechanically damage the delicate solid electrolyte or electrode materials, while insufficient pressure fails to prevent delamination. The specialized device exists to hold this precise balance.

Making the Right Choice for Your Goal

To achieve reliable data and safe operation in all-solid-state pouch cells, your testing setup must prioritize active pressure control.

If your primary focus is Cycle Life: Ensure your device maintains constant pressure during the discharge phase (shrinkage) to prevent permanent delamination and impedance rise.
If your primary focus is Safety: Verify that the pressure is sufficient to suppress vertical dendrite growth, forcing lithium to deposit laterally instead.

Ultimately, the specialized pressure device acts as an external stabilizer, mechanically guaranteeing the internal connectivity that the solid chemistry cannot maintain on its own.

Summary Table:

Feature	Role in Battery Performance	Importance of 2 MPa Pressure
Interfacial Contact	Ensures ionic pathway between electrolyte and electrode	Prevents delamination during volume contraction
Volume Change	Accommodates "breathing" during Li deposition/stripping	Maintains physical contact despite rigid material limits
Dendrite Control	Prevents internal short circuits	Forces uniform lithium deposition instead of needle-growth
Impedance	Affects high-current performance	Minimizes internal resistance for higher coulombic efficiency
Dynamic Regulation	Adapts to changing cell thickness	Prevents pressure spikes or drops during cycling

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Whether you need manual, automatic, heated, or glovebox-compatible models, our equipment—including advanced cold and warm isostatic presses—provides the constant, dynamic pressure regulation required to suppress dendrites and maintain interfacial integrity.

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References

Dayoung Jun, Yun Jung Lee. Solubility Does Not Matter: Engineered Anode Architectures Activates Cost‐Effective Metals for Controlled Lithium Morphology in Li‐Free all‐Solid‐State Batteries. DOI: 10.1002/aenm.202502956

This article is also based on technical information from Kintek Press Knowledge Base .