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Laboratory Manual Heated Hydraulic Press Machine with Hot Plates

Laboratory Heated Press

Laboratory Manual Heated Hydraulic Press Machine with Hot Plates

Item Number : CPCL

Price varies based on specs and customizations

Pressure Range
0-5.0 tons
Heating temperature
Up to 1000°C (customizable)
Sample size
Φ10-30mm (customizable)
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Achieve Precise Material Processing with KINTEK's Manual Hot Press

KINTEK's Manual Hot Press is a robust and versatile laboratory instrument engineered for creating permanent electrical and mechanical connections, and for processing a wide range of materials. By utilizing advanced heating technology and a precise manual hydraulic system, it applies controlled heat and pressure to melt and flow solder or consolidate materials, ensuring strong, reliable bonds and high-quality sample preparation. Designed for laboratories prioritizing precision, reliability, and ease of use, this machine is an indispensable tool for research, development, and quality control.

Ready to enhance your laboratory's capabilities? For detailed specifications or to discuss your application, contact our specialists today.

Why Choose the KINTEK Manual Hot Press for Your Laboratory?

Our Manual Hot Press is designed with the needs of modern laboratories in mind, offering a blend of precision, versatility, and user-friendly operation. Here’s how it delivers value to your research and production:

  • Consistent & Repeatable Results: Features like the titanium indenter for even temperature distribution and a digitally controlled pressure gauge ensure that each operation is precise and replicable, crucial for reliable experimental outcomes.
  • Versatility Across Applications: Whether you're in electronics manufacturing, composite material fabrication, polymer processing, or advanced R&D, this machine adapts to a wide array of tasks.
  • Ease of Use & Efficiency: With a touch-operated interface, multiple program storage, and straightforward manual controls, your team can quickly master its operation, streamlining your workflow.
  • Durability & Reliability: Built with quality components like a titanium indenter and robust hydraulic system, our Manual Hot Press is designed for longevity and consistent performance, even in demanding lab environments.
  • Enhanced Safety: Equipped with features like a two-hand start button, emergency rise switch, and safety doors (depending on model configuration), operator safety is paramount.
  • Cost-Effective Solution: Offering precise control without the complexity and cost of fully automated systems, the manual hot press provides an excellent balance of performance and affordability.

Key Features Delivering Precision and Control

The KINTEK Manual Hot Press is equipped with advanced features to ensure optimal performance for your laboratory applications:

  • Adjustable Pressure Head: Allows for even distribution of pressure, ensuring consistent results and preventing damage to delicate materials.
  • Titanium Indenter: Guarantees uniform temperature distribution, rapid heat-up, and extended service life, contributing to reliable and efficient operations.
  • Digital Pressure Gauge: Provides precise control over applied pressure with a preset range, enhancing the accuracy of your pressing process.
  • Intuitive Touch-Operated Interface & Programmable Control:

    A user-friendly interface with program password protection ensures secure and straightforward operation. Pre-store up to 20 multi-step temperature control programs for quick setup and increased productivity.

    Setting interface for temperature programs

    Setting up a temperature program:

    1. Select the data screen to enter the settings interface.
    2. Choose "Program Control Section Settings."
    3. Select one of the 20 available program sections.
    4. Set the desired temperature and heating rate for that section based on your experimental needs.
    5. Repeat for multiple temperature control steps if required (up to 20 sections per program).
    6. Return to the main operation interface.

    Operating interface showing heating program

    Executing a heating program:

    1. On the main interface, press "heating start."
    2. The device will heat up according to the selected program.
    3. The equipment automatically stops heating upon completion. If issues arise (e.g., not reaching set temperature within the specified time), the device will automatically terminate the process for safety.
  • Automatic Press Control Options: (Available on select models or as customization) Permits setting multiple pressure regulation steps within the molding cycle for advanced process control.
  • Press Logger (Optional): Equipped with a USB port, the press logger allows for continuous recording of press conditions (temperature, pressure, cycle step) for detailed analysis and documentation.
  • Custom Moulds: We offer moulds for producing plates and various sample types according to international standards, with options for custom designs and company logo engraving. Inquire about custom solutions.
  • Calibration & Maintenance Service: KINTEK provides regular maintenance and calibration services to ensure the longevity, accuracy, and peak performance of your machine over time.

Versatile Applications in Your Lab

KINTEK Manual Hot Press machines are indispensable tools across diverse industries, valued for their ability to maintain constant pressure and temperature, ensuring high-quality end products for your research and development needs:

  • Electronics Manufacturing: Soldering components onto circuit boards, ensuring secure and reliable electrical connections.
  • Composite Material Fabrication: Pressing layers of composite materials (e.g., carbon fiber, fiberglass) to create strong, durable structures.
  • Ceramic and Glass Bonding: Bonding ceramic or glass components, vital in producing advanced ceramics and specialty glass products.
  • Polymer Processing: Manufacturing polymer-based products where precise temperature and pressure are crucial for desired material properties.
  • Research and Development: Prototyping and developing new materials or products, benefiting from flexibility and precision control.
  • Automotive Industry: Producing automotive parts requiring strong and durable bonds for safety-critical components.

Explore how the Manual Hot Press can fit your specific application. Contact us to learn more.

Understanding the Operating Principle

The Manual Hot Press functions by precisely controlling temperature and pressure to facilitate bonding or material consolidation. It typically employs a robust manual hydraulic system, ensuring adjustable and consistent pressure application. The machine features a high-quality indenter (often titanium alloy) designed for even pressure distribution, rapid heating, and extended durability. Temperature is digitally managed for accuracy, and a digital pressure gauge allows for preset pressure ranges, ensuring reliable and repeatable outcomes for your laboratory experiments.

Advantages of KINTEK's Manual Hot Press

  1. Enhanced Safety Features: Designed with operator safety in mind, incorporating features like a two-hand start button, emergency rise switch, imported safety hand grating, and (optional) three-sided seal safety door.

  2. Customizable Configuration: Can be adapted to specific production process requirements (e.g., under the top cylinder, left/right clamping cylinder). Non-standard customization is available to perfectly suit your application. Discuss your customization needs with us!

  3. Efficient Heat Conduction: Minimizes the time for heat conduction, even for thicker workpieces (up to 20mm), reducing the influence of workpiece thickness on heating and boosting productivity.

  4. Cost-Effective Precision: Offers refined pressure bearing materials and improved temperature field uniformity with reduced energy consumption, making it a cost-effective choice for high-quality material preparation, especially for large diameter samples.

  5. Optional IT Technology Integration: For advanced models, control via IT technology allows for effective management of the densification process and material quality, ensuring consistent outcomes.

  6. Affordable and Reliable: The manual hydraulic press offers a simpler, more affordable design by typically excluding complex electronic components found in fully automatic systems. While requiring manual operation, it remains a highly reliable choice for budget-conscious labs seeking quality results.

Technical Specifications (Model: PC-900L)

Below are the technical specifications for our standard Manual Hot Press model. Custom configurations may vary.

Instrument model PC-900L
Pressure Range 0-5.0 tons
Pressurization process Manual pressurization
Cylinder stroke 80mm
Heating temperature Up to 1000°C (customizable)
Mold material Nickel-based alloy (high temperature resistant material) or as specified
Sample size Φ10-30mm (customizable)
Mold shape Φ50x90mm (customizable)
The caliber of the furnace Φ60mm (customizable)
Size of the machine (LxWxH) Approx. 400x380x780 mm
Power supply 220V 50Hz (customizable)
Dimensional diagram of powder tablet press Dimensional diagram of PC-900L Manual Hot Press

For variations or specific requirements, please request a custom quote.

Simple Operation for Reliable Results: A Step-by-Step Guide

Operating the KINTEK Manual Hot Press is straightforward, allowing you to achieve consistent results with ease:

Step 1: Place the sample into the mold

1. Place the sample into the mold.

Step 2: Put the mold into the hot press

2. Put the mold into the hot press chamber.

Step 3: Pre-press the sample

3. Apply initial pre-pressure to the sample as needed.

Step 4: Set heating temperature and program via touch screen

4. Access the data screen to set the heating temperature and program (see "Key Features" for programming details).

Step 5: Adjust heating programs and speed

5. Configure up to 20 heating programs, adjusting temperature setpoints and heating rates as required.

Step 6: Start the heating process from the main interface

6. Return to the main interface and initiate the heating cycle.

Step 7: Apply pressure once set temperature is reached

7. When the set temperature is reached, apply the desired pressure using the manual hydraulic system.

Step 8: Take out the processed sample

8. After the cycle completes and the sample has cooled appropriately, carefully remove the processed sample.

Ready to Enhance Your Lab's Capabilities?

KINTEK specializes in providing high-quality lab press machines tailored to your specific research and production needs. Our Manual Hot Press offers an exceptional combination of precision, durability, and cost-effectiveness.

Have questions or need a customized solution? Our team of experts is ready to assist you. Fill out our contact form, and we'll get back to you promptly to discuss your requirements and provide a personalized quote.

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

laboratory press mold

Click to see all press molds.

The Right Lab Press Awaits

The right lab press for your needs awaits

See All Lab Press Types.

Expert Advice? We're Here. Get in Touch!

FAQ

What Is A Laboratory Hot Press Machine Used For?

A laboratory hot press machine is primarily used for high-temperature sample pressing tests involving powders, rubber, plastic films, and other solid samples. It can also function as a small vulcanization instrument. It is known for its ease of operation and wide applicability, making it an essential tool for laboratories involved in research and development.

What Are The Main Applications Of Press Molds In Laboratories?

Press molds are widely used in pharmaceutical development for creating uniform tablets, in spectroscopy for sample preparation, in bomb calorimetry for consistent combustion measurement, and in XRF analysis for determining elemental composition. They help in providing standardized samples for accurate testing and analysis across these fields.

What Is A Laboratory Hydraulic Press Used For?

A laboratory hydraulic press is used for testing material durability and strength, creating pellets for sample analysis, and various other applications such as sample preparation for spectroscopy, power compaction for composite materials, material testing, prototyping microfluidic devices, and pharmaceutical research and development.

What Is The Principle Of A Heated Hydraulic Press?

A heated hydraulic press operates based on Pascal's principle, which states that pressure applied to a confined fluid is transmitted equally in all directions. In a hydraulic press, pressure from a piston (acting like a pump) generates mechanical force. This force is transferred through hydraulic oil from a smaller cylinder to a larger one, where greater force and pressure are applied.

What Are The Key Features Of A Laboratory Hot Press Machine?

Key features of a laboratory hot press machine include a titanium indenter for even temperature distribution, adjustable pressure head, digital pressure gauge, and advanced electronic control. It also features a four-column three-plate structure, pulse heating technology, precise temperature control (0.1s sampling), multi-stage temperature rise, real-time temperature display, and safety mechanisms like emergency stop switches and safety doors.

What Types Of Press Molds Are Available For Laboratory Use?

There are various types of press molds available, including square bidirectional pressure molds, ring press molds, ball press molds, cylindrical press molds, anti-cracking press molds, polygon press molds, and special shape press molds. These molds come in different sizes and materials to suit various laboratory needs.

What Are The Main Features Of A Laboratory Hydraulic Press?

The hydraulic system features a closure force of 25 tons, includes a hydraulic balance device for stable and quick movement, and uses well-known electronic components for stability and long-term use.

What Are The Advantages Of Using A Heated Hydraulic Press?

Heated hydraulic presses offer several advantages, including the ability to perform thermal curing, bonding, or shaping that standard hydraulic presses cannot achieve. They provide precise control over temperature and pressure, ensuring consistent quality. These presses are versatile, cost-effective, and suitable for both small-scale laboratories and large-scale industrial applications. Additional benefits include consistent pressure application, compact design, ease of use, and repeatability in sample production.

What Are The Main Components Of A Laboratory Hot Press Machine?

The main components of a laboratory hot press machine include: 1) Heating System (heating platens, heating elements, temperature sensors, and insulation materials), 2) Pressing System (hydraulic, pneumatic, or manual systems with upper and lower platens), 3) Control System (temperature controller, pressure controller, timer, and human-machine interface), 4) Frame and Structure (robust metal frame to withstand pressing forces), and 5) Optional Auxiliary Systems (cooling system, vacuum system, atmosphere protection system, and safety guards).

What Are The Key Features Of Laboratory Press Molds?

Laboratory press molds feature precision-engineered hydraulic systems for consistent performance. Advanced models may include digital pressure displays and programmable settings. They are available in both manual and automated versions, with sizes ranging from compact benchtop units to larger floor-standing presses to accommodate different laboratory spaces and sample sizes.

How Does A Laboratory Hydraulic Press Work?

A hydraulic lab press works by using a hydraulic cylinder to apply pressure and a heating system to provide temperature control, enabling the compression or compaction of materials like rubber, polymers, and composites. It operates based on Pascal's principle, which states that pressure change within a closed system is constant.

What Are The Common Applications Of A Heated Hydraulic Press?

Heated hydraulic presses are used in a variety of applications such as forging, molding, punching, clinching, powder compacting, concrete compression testing, scrap baling, ceramics manufacturing, and laboratory testing. They are particularly valuable in material testing to evaluate strength, durability, and behavior under high pressure and temperature. These presses are also used for tension testing and to study the effects of high pressure on various substances, aiding in material science and engineering research.

How Does A Laboratory Hot Press Machine Work?

A laboratory hot press machine operates by applying positive pressure combined with negative pressure and special adhesives. It features high pressure, low temperature, and short processing times to reduce workpiece deformation. The process involves table feeding, heating, vacuuming, forming, and demolding, driven by oil pressure and compressed air.

What Materials Are Commonly Used To Make Press Molds?

Press molds are typically made from durable materials such as Cr12MoV alloy steel, carbide (e.g., YT15), and hardened steel. These materials are chosen for their high hardness, durability, and resistance to wear and high pressure, ensuring long-lasting performance in laboratory environments.

What Are The Advantages Of Using A Laboratory Hydraulic Press?

Advantages include high force output for heavy-duty tasks, precise control over force and position, versatility for various applications through pressure adjustments, and built-in safety features like pressure relief valves.

What Features Should I Look For In A Heated Hydraulic Press?

Key features to look for in a heated hydraulic press include a robust hydraulic system capable of delivering several tons of closure force, precise pressure gauges and controls for accurate adjustment and monitoring, and heated plates for thermal processes. Additional desirable features may include digital pressure control, programmable settings for temperature and pressure, rapid cooling capabilities, and a durable design suitable for both laboratory and industrial environments.

What Are The Advantages Of Using A Laboratory Hot Press Machine?

The advantages of using a laboratory hot press machine include the ability to apply larger pressure at lower temperatures and shorter film pressure times, which reduces the risk of workpiece deformation compared to negative pressure equipment. Hydraulic hot press machines, in particular, offer precise temperature control, rapid heating, and consistent temperature distribution, making them ideal for applications requiring both high pressure and controlled heat, such as in the molding of thermoplastics and composites.

What Are The Advantages Of Using Press Molds In Laboratories?

Press molds offer several advantages, including quick setting changes and easy switching between different sample types and materials. This flexibility is not typically available in production presses or injection molding machines, which are more cumbersome and time-consuming for such transitions. Additionally, press molds provide high precision and uniformity in sample preparation.

What Types Of Laboratory Hydraulic Presses Are Available?

There are various types of laboratory hydraulic presses, including manual and automatic models, heated hydraulic presses with hot plates, and specialized presses for glove boxes or vacuum environments. These presses cater to different laboratory needs such as spectroscopy, material research, and pharmaceutical applications.

How Does A Heated Hydraulic Press Differ From A Standard Hydraulic Press?

A heated hydraulic press differs from a standard hydraulic press primarily in its ability to apply heat in addition to pressure. This allows for processes like thermal curing, bonding, and shaping that require controlled temperature conditions. The heated plates or chambers enable precise temperature management, making these presses ideal for applications involving sensitive materials or processes that require both high pressure and heat, such as material testing and sample preparation in laboratories.

Can Press Molds Be Customized For Specific Laboratory Needs?

Yes, many press molds can be customized in terms of size, shape, and material to meet specific laboratory requirements. Customizable options include special shapes, sizes ranging from Φ3-80mm, and materials tailored for specific applications such as XRF analysis, battery research, or material testing.

Why Is A Laboratory Hydraulic Press Ideal For Sample Preparation In Spectroscopy?

Laboratory hydraulic presses are ideal for spectroscopy sample preparation because they can create precise and uniform pellets, such as KBr pellets for FTIR analysis, ensuring accurate and reproducible results in spectroscopic studies.

How Do Press Molds Ensure High-precision Sample Preparation?

Press molds ensure high-precision sample preparation through their precision-engineered designs, which provide uniform pressure and consistent compaction. Features such as bidirectional pressure, durable materials, and advanced hydraulic systems contribute to the accuracy and reliability of the samples produced.

What Safety Features Are Included In Laboratory Hydraulic Presses?

Laboratory hydraulic presses come with built-in safety features such as pressure relief valves to prevent over-pressurization, ensuring safe operation during high-force applications.

What Are The Benefits Of Using Heated Press Molds?

Heated press molds offer benefits such as rapid heating (up to 500°C), precise temperature control, and the ability to process materials that require heat for compaction or bonding. These molds are ideal for applications in battery research, ceramics, and other materials that need controlled heating during preparation.

Can Laboratory Hydraulic Presses Be Used For High-temperature Applications?

Yes, some laboratory hydraulic presses are equipped with heated plates or integrated heating systems, making them suitable for high-temperature applications such as sintering, material processing, and other thermal treatments.

How Do Press Molds Contribute To Efficient Laboratory Workflows?

Press molds enhance laboratory efficiency by enabling quick and easy sample preparation with minimal setup time. Their ability to switch between different sample types and materials rapidly, along with features like programmable settings and digital displays, streamlines the workflow and reduces downtime.

What Should I Consider When Choosing A Press Mold For My Laboratory?

When selecting a press mold, consider factors such as the type of samples you will be preparing, the required pressure and temperature ranges, the size and shape of the molds, and the material compatibility. Additionally, evaluate whether manual or automated models better suit your workflow and if any customization options are needed for your specific applications.
View more faqs for this product

4.8

out of

5

This press machine is a game-changer! Super durable and heats up fast. Worth every penny.

Elara Voss

4.7

out of

5

Impressed by the quality and precision. Delivered quicker than expected. Highly recommend!

Rafael Mendoza

4.9

out of

5

The heated plates work like a charm. Perfect for lab use. No regrets at all!

Anika Patel

4.8

out of

5

Solid build and easy to operate. A fantastic investment for any lab.

Lars Bjornsson

4.9

out of

5

Fast delivery and top-notch performance. This machine exceeds expectations.

Yuki Tanaka

4.7

out of

5

Great value for money. The heating is consistent and reliable.

Mateo Silva

4.8

out of

5

Love the manual control. It's precise and the hot plates are a huge plus.

Nia Okoro

4.9

out of

5

High-quality materials and excellent performance. A must-have for serious work.

Dmitri Volkov

4.7

out of

5

Very efficient and sturdy. The heated plates make all the difference.

Sofia Costa

4.9

out of

5

Perfect for lab applications. The hydraulic press is smooth and powerful.

Hiroshi Nakamura

4.8

out of

5

Reliable and easy to use. The hot plates heat evenly and quickly.

Leila Abbas

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Laboratory Manual Heated Hydraulic Press Machine with Hot Plates

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