When selecting die set diameters for different press forces, it's crucial to match the equipment's capacity with the intended application to ensure optimal performance and safety. The recommended die set diameters scale proportionally with press tonnage, accommodating both precision small-scale work and heavy-duty industrial applications. This guidance helps purchasers avoid equipment mismatch, whether they're working with delicate laboratory samples or large industrial components.
Key Points Explained:
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5 Ton Press Applications (3-15 mm)
- Ideal for small-scale precision work in research labs or jewelry making
- The 3mm lower limit allows for delicate operations
- 15mm upper limit maintains structural integrity under maximum load
- Typical uses: pharmaceutical tablet pressing, small ceramic samples
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10 Ton Press Versatility (3-25 mm)
- Bridges gap between precision and medium-duty applications
- Maintains 3mm minimum for fine detail work
- Expanded 25mm maximum accommodates larger industrial prototypes
- Common applications: mid-sized polymer compaction, battery component manufacturing
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25 Ton Press Capacity (8-32 mm)
- Designed for robust industrial applications
- 8mm minimum reflects increased base plate thickness
- 32mm maximum handles substantial metal forming operations
- Typical uses: automotive parts, larger ceramic tiles, construction materials
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40 Ton Heavy-Duty Range (12-70 mm)
- Caters to large-scale industrial production
- 12mm minimum ensures sufficient material strength
- 70mm maximum accommodates massive components
- Primary applications: structural steel components, large-scale powder metallurgy
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Selection Considerations
- Always stay within recommended ranges to prevent equipment damage
- Consider both current needs and potential future applications
- Factor in material type - harder materials may require larger diameters even at lower tonnages
- Remember that die wall thickness affects overall diameter capacity
Summary Table:
| Press Force | Recommended Die Set Diameters | Typical Applications |
|---|---|---|
| 5 Ton | 3-15 mm | Pharmaceutical tablets, small ceramics |
| 10 Ton | 3-25 mm | Polymer compaction, battery components |
| 25 Ton | 8-32 mm | Automotive parts, construction materials |
| 40 Ton | 12-70 mm | Structural steel, large powder metallurgy |
Need help selecting the right die set for your press? KINTEK specializes in precision lab press machines (including automatic, isostatic, and heated lab presses) to meet your exact requirements. Our experts can guide you to the perfect die set configuration for your specific application. Contact us today to ensure optimal press performance and longevity!
