Dual Station Vacuum Automatic Electrolyte Filling Machine

Product Overview

This dual-station vacuum automatic electrolyte filling machine is designed for lithium battery electrolyte filling operations where controlled handling, repeatable positioning, and integrated process control are required. The equipment combines a filling system, vacuum piping, filling-pump piping, battery positioning, nozzle hardware, automatic movement, alarms, safety protection, and a centralized control system in one compact production unit. Its configuration supports an organized filling workflow without unnecessary peripheral systems.

The system is primarily suited to lithium battery manufacturing processes that require vacuum-assisted electrolyte introduction. It provides a practical platform for cell preparation lines, pilot-scale battery production, process development, and manufacturing environments handling different cell types and process requirements. Production capability depends on the cell type and the selected process conditions, allowing the equipment to be evaluated against the actual cell design and operating sequence.

Built around a dedicated vacuum system, automatic displacement filling mechanism, and PLC-based controls, this unit is configured for dependable operation in demanding production settings. Integrated fault-stop and fault-indication functions provide clear operational protection, while the equipment layout consolidates the key functional systems needed for controlled electrolyte filling.

Key Features

• Dual-Station Filling Configuration: The equipment is configured as a dual-station automatic filling solution for lithium battery electrolyte processing. This arrangement supports structured handling of filling operations within a single integrated unit.

• Vacuum-Assisted Process Architecture: One vacuum system and associated vacuum piping are included to support vacuum-based electrolyte filling workflows. The vacuum configuration is an essential process element for battery filling operations that require controlled evacuation and liquid introduction.

• Two 16 Dual-Head Filling Pumps: The filling system includes two 16 dual-head filling pumps with dedicated filling-pump piping. This pump configuration provides the specified liquid-delivery hardware as part of the complete machine assembly.

• Automatic Displacement Filling Mechanism: One automatic displacement filling mechanism is supplied to execute programmed movement during the filling cycle. This mechanism works with the positioning and nozzle assemblies to establish a repeatable operating sequence.

• Dedicated Battery Positioning: A battery positioning mechanism is included for locating cells during processing. Controlled cell placement is important for aligning the workpiece with the filling nozzle mechanism and maintaining an orderly process flow.

• Integrated Filling Nozzle Mechanism: The equipment includes one filling nozzle mechanism as part of the liquid-delivery assembly. This dedicated hardware connects the specified filling system to the battery processing position.

• PLC-Based Control Platform: The control system uses a Panasonic PLC and expansion modules, together with a Weinview touch screen. This architecture brings machine functions, operator interaction, and built-in fault responses into a centralized control arrangement.

• Built-In Fault Protection: Program-integrated fault stop and fault indication functions are included in the alarm system. These functions help the operator identify equipment faults and support a controlled response when an abnormal condition occurs.

• Specified Motion and Pneumatic Components: The configuration includes Airtac electric cylinders and electric-cylinder drives, plus Airtac pneumatic cylinders. These components support the equipment's programmed movement and pneumatic functions within the specified compressed-gas supply range.

• Compact Integrated Equipment Body: The system is supplied as one complete machine body with the specified functional systems. At L1100 x W550 x H900 mm, the equipment is designed as a consolidated floor-standing unit for lithium battery filling operations.

Applications

Technical Specifications

Included Functional Systems

Configuration Notes

The stated production capability is process-dependent. Cell format, cell type, electrolyte filling requirements, and the selected manufacturing process influence the practical output that can be achieved. Buyers should therefore assess throughput against the intended workpiece and validated production sequence rather than relying on a single universal capacity value.

The listed configuration identifies the systems included in the equipment and also makes clear which peripheral functions are not provided. This distinction is useful for procurement review because it helps determine whether a separate weighing system, positive-pressure arrangement, flow-pull system, automatic weighing manipulator, or chamber valve mechanism is required for a broader production line design.

Why Choose This Product

• Purpose-Built Filling Configuration: This unit combines the listed electrolyte filling, vacuum, positioning, nozzle, movement, control, alarm, and safety systems in one application-focused machine. The configuration is directed specifically at lithium battery electrolyte filling rather than a general-purpose liquid-handling task.

• Process-Relevant Mechanical Integration: The automatic displacement filling mechanism, battery positioning mechanism, and filling nozzle mechanism are specified as dedicated assemblies. This integrated arrangement supports a consistent equipment layout for the filling operation.

• Defined Control and Fault Response: Panasonic PLC and expansion modules, a Weinview touch screen, and built-in program fault-stop and fault-indication functions provide a clear control architecture. For production teams, this supports direct operator interaction and defined response functions within the machine control system.

• Transparent System Scope: The specification identifies both supplied subsystems and excluded functions, including the absence of a weighing system, positive-pressure system, flow-pull system, automatic weighing manipulator, and filling chamber valve mechanism. This clarity helps procurement teams compare the equipment against line-level requirements accurately.

• Practical Utility Footprint: The specified single-phase AC220V, 50Hz power requirement, 0.3-0.6MPa compressed-gas requirement, 120KG weight, and L1100W550H900 mm dimensions provide concrete information for installation planning and facility evaluation.

Contact us for a quote or a custom solution aligned with your lithium battery cell type, electrolyte filling process, and production requirements.

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