Electrolyte Filling Machine And Soaking Box
Dual Station Vacuum Automatic Electrolyte Filling Machine
Item Number : JZ02
Price varies based on specs and customizations
- Injection System Configuration
- Dual 16 Twin-Head Precision Metering Pumps
- Control System & HMI
- Panasonic PLC with Weinview Touchscreen
- Operating Compressed Air Supply
- 0.3 – 0.6 MPa (Single Phase AC220V, 50Hz)
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Product Overview
This dual station vacuum automatic electrolyte filling machine delivers precision liquid dispensing and rapid electrolyte absorption for advanced electrochemical cell production. Engineered to integrate synchronized vacuum evacuation with high-accuracy volumetric pumping, the equipment eliminates gas entrapment and ensures complete separator pore saturation. Its automated shifting architecture allows dual-channel processing to significantly increase throughput while maintaining microliter-level dosing accuracy.
Designed primarily for lithium-ion battery prototyping, supercapacitor pilot fabrication, and pilot-scale battery manufacturing facilities, this system accommodates a wide variety of pouch, prismatic, and specialized cylindrical cell formats. The automated indexing mechanism and rigid battery alignment tooling ensure repeatable nozzle insertion and zero-drip sealing across demanding production batches.
Built on a reinforced industrial chassis with high-grade pneumatic and servo components, this unit offers continuous operational reliability under corrosive electrolyte chemistries. The integrated programmable logic architecture monitors pressure dynamics and motion profiles in real time, delivering consistent cell-to-cell quality and dependable performance in standard dry-room and pilot production environments.
Key Features
- Dual Twin-Head Precision Metering Pumps: Utilizes two synchronized dual-head injection pumps to deliver highly repeatable volumetric dispensing, ensuring uniform electrolyte distribution across both processing stations simultaneously.
- Integrated Vacuum Saturation System: Employs a dedicated industrial vacuum network to evacuate air from cell cavities prior to and during injection, driving rapid electrolyte wetting into micro-porous electrode structures.
- Automated Multi-Axis Shift Mechanism: Features a high-precision electric cylinder and servo drive system that automates nozzle positioning and station shifting for seamless, hands-free indexing.
- Rigid Pneumatic Cell Clamping & Positioning: Integrated mechanical locating fixtures securely center cells beneath the injection manifolds, eliminating alignment drift and safeguarding delicate pouch tabs or casing edges.
- Advanced Panasonic PLC Automation: Controlled by an industrial-grade PLC with expanded I/O modules, coordinating vacuum cycles, liquid dosing rates, and linear positioning with millisecond timing precision.
- Intuitive Touchscreen HMI Interface: Outfitted with a full-color Weinview operator panel that provides dynamic recipe management, real-time cycle monitoring, and fine pressure adjustment.
- Comprehensive Built-in Fault Diagnostics: Programmed with automated fault detection algorithms that immediately trigger safety stops, visual alerts, and diagnostic logging if pressure variations or motion limits are breached.
- Corrosion-Resistant Industrial Architecture: Finished in a protective silver industrial coating with chemical-resistant fluid contact surfaces designed to withstand aggressive organic carbonates and lithium salts.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Lithium-Ion Pouch Cell Pilot Lines | High-precision vacuum filling of laminated aluminum-plastic film pouch cells for consumer electronics and EV development. | Eliminates internal void pockets and accelerates electrolyte infiltration into dense electrode stacks. |
| Prismatic Cell Prototyping | Automated dosing and vacuum immersion for hard-case aluminum prismatic energy storage cells. | Delivers consistent volumetric filling without fluid spillage or external casing contamination. |
| Supercapacitor Manufacturing | Precision injection of organic or ionic liquid electrolytes into high-surface-area activated carbon electrodes. | Ensures complete saturation of ultra-fine micro-pores to achieve targeted capacitance and low ESR. |
| Solid-State & Semi-Solid Cell R&D | Metered wetting of hybrid solid-state composite separators and gel polymer electrolyte matrices. | Provides controlled vacuum exposure to prevent matrix degradation while achieving uniform interface contact. |
| Sodium-Ion Battery Assembly | Specialized electrolyte dispensing for emergent sodium-ion cell chemistries prone to higher viscosity. | Maintains exact volumetric dosing tolerances regardless of electrolyte rheological variations. |
| Academic & Industrial Research Labs | Standardized cell electrolyte injection for electrochemical performance benchmarking and aging studies. | Ensures high reproducibility between experimental batches with fully digitized recipe storage. |
Technical Specifications
| Specification Category | Parameter | Value / Description (Model: JZ02) |
|---|---|---|
| Electrical & Power | Input Power Supply | Single Phase AC 220V, 50 Hz |
| Pneumatic Requirements | Compressed Working Gas Source | 0.3 – 0.6 MPa |
| Physical Dimensions | Equipment Dimensions (L × W × H) | 1100 mm × 550 mm × 900 mm |
| Physical Weight | Total Equipment Net Weight | 120 kg |
| Finish & Coating | Exterior Frame Paint | Industrial Silver Coating |
| Production Performance | Processing Capacity | Dependent on cell geometry, electrolyte viscosity, and process recipe |
| Pumping & Metering | Injection Pumping System | 1 Set (Includes 2 units of 16-size dual-head injection pumps) |
| Vacuum Infrastructure | Vacuum Evacuation System | 1 Set (Fully integrated station-level vacuum circuit) |
| Motion & Indexing | Automatic Shift Mechanism | 1 Set (Precision linear actuator with electric drive) |
| Tooling & Fixturing | Battery Positioning Mechanism | 1 Set (Adjustable pneumatic clamping fixture) |
| Dispensing Manifold | Injection Nozzle Assembly | 1 Set (Anti-drip precision injection nozzle mechanism) |
| Chassis & Enclosure | Machine Mainframe Assembly | 1 Set (Reinforced structural industrial framework) |
| Controller Hardware | Main Controller & Expansion | Panasonic PLC with dedicated expansion modules |
| Operator Interface | Human-Machine Interface (HMI) | Weinview Color Touchscreen Display |
| Actuation Components | Electric Cylinder & Drive | AirTAC precision electric actuator & drive system |
| Pneumatic Components | Pneumatic Cylinders & Valves | AirTAC industrial pneumatic components |
| Safety & Diagnostics | Fault Handling & Alarms | Program-integrated emergency stop, fault detection & visual indicator alerts |
| Auxiliary Systems | Positive Pressure System | Not Included / None |
| Auxiliary Systems | Chamber Valve Mechanism | Not Included / None |
| Auxiliary Systems | Weighing & Robotics | Not Included (No integrated scale, flow-draw, or weighing robotic arm) |
Why Choose This Product
- Precision-Matched Fluid Architecture: The integration of two high-spec dual-head metering pumps guarantees synchronized liquid distribution, preventing volumetric variance across multi-tab and dual-station cell designs.
- Tier-One Automation Hardware: Built exclusively with proven industrial components—including Panasonic PLC logic and AirTAC pneumatic and electric motion actuators—ensuring superior uptime and long-term cycle repeatability.
- Optimized Footprint for Cleanroom Environments: Measuring just 1100 mm by 550 mm, this benchtop-compatible system maximizes laboratory and pilot-line floor space while fitting comfortably inside standard dry-room enclosures.
- Rapid Recipe Customization: The responsive Weinview touchscreen enables operators to swiftly adjust vacuum dwell times, pump stroke rates, and shift sequences to suit diverse experimental chemistries and cell sizes.
- Comprehensive Process Integrity: Built-in sensor arrays and automated error-handling routines immediately isolate process faults, safeguarding expensive electrode assemblies from overfilling or unsealed vacuum cycles.
Contact our technical engineering team today to request a quotation or discuss customized tooling options for your specific cell format.
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