Automatic Supercapacitor Electrolyte Filling Machine

Product Overview

This automatic electrolyte filling machine is engineered for the supercapacitor filling stage, using a controlled vacuum, filling, and pressurization sequence to support consistent electrolyte introduction. The process draws down the working chamber before dosing, then applies pressure after filling, helping promote uniform, reliable, and complete electrolyte absorption within the product.

The equipment is designed for 60-series supercapacitor products and supports production environments requiring repeatable liquid dosing, configurable process timing, and corrosion-resistant wetted connections. Its adjustable filling range and selectable workstations make the system suitable for laboratory-scale process development, pilot manufacturing, and production operations where different stations may need to run independently.

Built around practical process control requirements, this unit allows the vacuuming time, low-vacuum level, filling standing time, pressurization pressure, and pressurization time to be set and adjusted. Stainless-steel filling-tank fittings, corrosion-resistant PE tubing, and a 6-series aluminum-alloy body provide durable material selection for electrolyte-handling work.

Key Features

• Vacuum-Fill-Press Process: The equipment performs vacuuming before electrolyte filling and pressurization after filling. This sequence is intended to achieve high consistency, reliability, and completeness in electrolyte absorption for supercapacitor production.

• Precise Adjustable Dosing: Filling accuracy is specified at plus or minus 1 percent, with an adjustable filling volume of 0 to 250 ml. The controlled range supports process setup for compatible 60-series supercapacitor products without changing the fundamental operating method.

• Configurable Process Windows: Vacuuming time, low-vacuum level, filling standing time, pressurization pressure, and pressurization time can all be set and adjusted. This gives process teams direct control over the critical stages that determine filling-cycle conditions.

• High-Vacuum Filling Condition: During filling, the vacuum pressure is maintained at -98 KPa or above when supplied by the required vacuum source. Maintaining this condition supports the specified filling process and helps create a repeatable operating environment.

• Independent Station Operation: Up to 12 workstations can be selected, with each workstation operating without interfering with the others. This arrangement provides operational flexibility when different stations require separate handling within the same equipment configuration.

• Dual-Station Footprint: The dual-station configuration measures 900 x 800 x 880 mm. Its defined footprint supports facility planning while keeping the operating area organized around the filling process.

• Corrosion-Resistant Fluid Path Components: Filling-tank connections use stainless steel and flexible lines use corrosion-resistant PE tubing. These materials are selected for the electrolyte-contacting portions of the system where chemical resistance is important.

• Durable Structural Construction: The machine body uses 6-series aluminum alloy, providing a corrosion-resistant enclosure for the complete unit. This construction supports regular operation in dry-air production conditions.

• Production-Oriented Cycle Rate: Nominal capacity is 1 PCS per minute, subject to the user's actual production conditions. The stated throughput gives manufacturing teams a practical baseline for line planning and process evaluation.

Applications

Technical Specifications

Why Choose This Product

• Process-Focused Control: The defined vacuum, fill, standing, and pressurization stages are all adjustable, allowing the unit to be configured around the specified electrolyte-filling workflow rather than relying on a fixed cycle.

• Consistency Where It Matters: Plus or minus 1 percent filling accuracy, an adjustable 0 to 250 ml dosing range, and the required high-vacuum filling condition support controlled handling of electrolyte volume and process conditions.

• Built for Electrolyte Contact: Stainless-steel tank fittings, corrosion-resistant PE tubing, and a 6-series aluminum-alloy body provide a construction focused on corrosion resistance across the unit.

• Operational Flexibility: Selectable independent workstations and a nominal capacity of 1 PCS per minute provide a practical basis for configuring the equipment around actual production conditions.

• Clear Installation Requirements: Defined power, voltage tolerance, vacuum, nitrogen, dry-air, and airflow requirements help procurement and facility teams assess installation readiness before commissioning.

Contact us for a quote or a custom solution configured around your supercapacitor electrolyte-filling process and site utilities.

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