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Laboratory Pneumatic Cylindrical Cell Crimper Machine for Battery Sealing

Coin Cell Crimper Machine

Laboratory Pneumatic Cylindrical Cell Crimper Machine for Battery Sealing

Item Number : CC13

Price varies based on specs and customizations


Working Gas Pressure
0.4 MPa - 0.5 MPa
Sealing Stroke
30 mm
Standard Die Set
18650 (Optional: 21/26/32 Series)
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Product Overview

Laboratory Pneumatic Cylindrical Cell Crimper Machine for Battery Sealing 1

Laboratory Pneumatic Cylindrical Cell Crimper Machine for Battery Sealing 2

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This precision laboratory pneumatic cylindrical cell crimper is engineered specifically for sealing cylindrical lithium-ion battery cells and cylindrical supercapacitors in research, material development, and pilot-scale prototyping environments. Built with a fully pneumatic actuation system, the equipment delivers high-repeatability crimping force without requiring electrical power, making it intrinsically safe and ideally suited for integration inside inert-atmosphere gloveboxes.

Designed to accommodate standard 18650 formats as well as optional dies for 21700, 26650, and 32-series cylindrical form factors, this machine executes a controlled two-step crimping sequence. This multi-stage sealing process ensures superior mechanical crimp integrity, consistent radial compression, and hermetic sealing to prevent electrolyte leakage and atmospheric contamination during electrochemical cycling.

Constructed from heavy-duty structural steel with corrosion-resistant finishes, the system ensures maximum mechanical rigidity and zero frame deflection under pressure. Whether utilized for next-generation solid-state electrolyte trials, high-nickel cathode evaluations, or small-batch pilot validation, this unit provides the dimensional precision, operator safety, and operational durability essential for rigorous energy storage laboratories.

Key Features

  • 100% Pure Pneumatic Operation: Operates entirely on gas pressure without electrical wiring or motorized drives, eliminating spark hazards and electrical interference inside solvent-rich glovebox environments.
  • Precision Two-Step Sealing Mechanism: Employs a dedicated two-stage crimping cycle that pre-forms the cell case edge before applying final compressive hermetic crimping, delivering superior gas-tight seals compared to single-stage alternatives.
  • Glovebox-Optimized External Exhaust Routing: Features a dedicated pneumatic exhaust port compatible with standard vacuum fittings such as KF40 feedthroughs, discharging exhaust gases outside the glovebox to maintain moisture and oxygen levels below 0.1 ppm.
  • Ultra-Rigid Structural Steel Frame: Fabricated from heavy-duty hardened steel tooling and robust structural plates, eliminating deflection during the 30 mm stroke to maintain strict axial alignment and uniform crimp depth.
  • Integrated Anti-Short Circuit Protection: Precision-engineered die tooling includes internal electrical isolation barriers that physically prevent contact between the positive cap and negative can body during compression.
  • Versatile Gas Source Adaptability: Fully compatible with pressurized inert gas cylinders (Argon, Nitrogen) or clean, dry industrial compressed air supplies regulated between 0.4 MPa and 0.5 MPa.
  • Low Gas Consumption Efficiency: Consumes only approximately 1.0 L of gas per sealing cycle, conserving laboratory gas cylinders and enabling economical high-throughput sample fabrication.
  • Modular Tooling Interchangeability: Standardized for 18650 cylindrical cells with rapid-change capabilities for optional 21700, 26650, 32650, and custom capacitor die sets.

Applications

Application Description Key Benefit
Lithium-Ion Battery R&D Sealing experimental 18650 and 21700 cylindrical cells containing novel cathode, anode, and liquid electrolyte formulations. Ensures hermetic sealing that prevents volatile solvent evaporation and moisture ingress during prolonged cycling tests.
Supercapacitor Prototyping Hermetic packaging of high-power cylindrical electrochemical double-layer capacitors (EDLC) and hybrid supercapacitors. Delivers uniform circumferential crimping force, ensuring stable internal contact resistance and long shelf life.
Solid-State & Semi-Solid Cell Assembly Controlled mechanical encapsulation of pre-stressed solid-state cylindrical cell stacks requiring strict atmospheric isolation. Pure pneumatic actuation generates smooth, shock-free compression without cracking fragile ceramic separator layers.
Pilot-Line Small-Batch Production Pre-production testing, process verification, and small-batch sample assembly in commercial battery engineering facilities. High-speed cycle times combined with low maintenance requirements provide cost-effective bridging from benchtop to automation.
Glovebox-Enclosed Materials Research Fabrication of moisture-sensitive chemistries such as lithium-sulfur or sodium-ion cylindrical test cells inside inert environments. External exhaust design prevents glovebox atmosphere degradation while spark-free operation ensures full operator safety.
Academic & Institutional Training Educational fabrication of standard commercial cell formats for university electrochemistry laboratories and research institutes. Intuitive pressure-regulated operation and built-in short-circuit protection ensure safe, straightforward student operation.

Technical Specifications

Specification Parameter Value / Detail (CC13)
Base Product Identifier CC13
Driving Mode Pure Pneumatic (No electricity required)
Compatible Working Gas Argon (Ar), Nitrogen (N2), or Clean Compressed Air
Glovebox Gas Recommendation Inert gas cylinder supply (Compressed air not recommended in glovebox)
Working Gas Pressure Range 0.4 MPa to 0.5 MPa (Recommended: 0.4 MPa)
Pressure Adjustment Mechanism Integrated precision pneumatic regulating valve with analog gauge
Gas Consumption Approximately 1.0 Liter per single crimping cycle
Exhaust Port Configuration Dedicated exhaust channel with KF40 external interface compatibility
Sealing Stroke 30 mm
Standard Sealing Die Configuration 18650 Series cylindrical cell mold (2-step sealing process)
Optional Tooling Compatibility 21-series (21700), 26-series (26650), 32-series (32650, 32700), and custom sizes
Safety Feature Built-in anti-short circuit mechanical isolation
Equipment Dimensions 360 mm (L) × 220 mm (W) × 490 mm (H)
Equipment Weight Approximately 30 kg

Why Choose This Product

  • Zero-Contamination Glovebox Integration: Unlike standard crimpers that vent working gas directly into the chamber, this unit directs pneumatic exhaust through dedicated vacuum-grade ports, preserving inert environment purity.
  • Industrial-Grade Die Precision: Every crimping mold is CNC-machined from hardened, mirror-polished alloy steel to micrometer tolerances, preventing cell casing wrinkles, micro-fissures, and irregular sealing lips.
  • Intrinsically Safe Pneumatic Architecture: Free from motors, relays, or electrical solenoids, the machine eliminates ignition risks inside gloveboxes when handling volatile carbonate-based battery electrolytes.
  • Rapid Tooling Flexibility: Easily swap modular dies across 18650, 21700, 26650, and 32-series form factors within minutes, maximizing laboratory capital efficiency and experimental versatility.

Contact our technical sales team today to request a quote or discuss customized crimping dies tailored to your specific cylindrical cell research requirements.

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Laboratory Pneumatic Cylindrical Cell Crimper Machine for Battery Sealing

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Coin Cell Crimper Machine


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