Cylindrical Cell Assembly Equipment
Semi Automatic Cylindrical Battery Grooving Machine
Item Number : YZ08
Price varies based on specs and customizations
- Processing Accuracy
- +/-0.1 mm
- Groove Depth
- 1.2-2.0 mm adjustable
- Capacity
- Semi-automatic 400 EA/H
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Product Overview
This semi-automatic cylindrical battery grooving machine forms uniform grooves in cylindrical steel cases containing cells and in aluminum capacitor cases. PLC touchscreen control provides a direct interface for setting operating parameters, while the digitally displayed speed regulator supports precise adjustment and visibility of the current rotation speed. Adjustable groove dimensions, repeatable processing accuracy, and a compact equipment footprint make the unit suitable for controlled case-forming operations.
The equipment is designed for cylindrical steel battery cases, including 18650, 21700, and 26650 formats, as well as aluminum capacitor cases up to Phi 30. It is suited to battery research, pilot production, laboratory cell assembly, capacitor processing, and materials-development environments that require flexible cylindrical-case grooving capability across different product sizes.
For demanding routine operation, this system combines metal waterproof push buttons with resistance to moisture and electrolyte corrosion, an adjustable groove-forming arrangement, and a roller tool life exceeding one million operations. Regular cleaning, lubrication, and fastening inspections help maintain smooth mechanical movement and stable dimensional performance over the equipment service life.
Key Features
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PLC Touchscreen Operation: The PLC touchscreen control system presents operating parameters in a convenient and intuitive format. Operators can set process values directly, helping simplify operation and routine maintenance.
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Adjustable Groove Geometry: Groove depth is adjustable from 1.2 to 2.0 mm, while groove width is 1.1 to 1.5 mm according to roller thickness. This adjustment range supports adaptation to the groove requirements of different cylindrical battery and capacitor cases.
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High Processing Accuracy: The equipment provides processing accuracy of +/-0.1 mm. Stable dimensional control is important where groove geometry must be consistent from one cylindrical case to the next.
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Digital Speed Regulation: A digital-display speed regulator enables precise speed adjustment and shows the current rotation speed. This gives operators a clear reference when establishing and maintaining a repeatable working condition.
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Broad Cylindrical Case Compatibility: The unit is suitable for a range of steel cylindrical battery cases, including 18650, 21700, and 26650 sizes. It also processes aluminum capacitor cases with a diameter of up to Phi 30.
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Long-Life Roller Tooling: The grooving roller has a service life greater than 1 million operations. This durability supports sustained semi-automatic processing and reduces the frequency of roller-related interruption.
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Moisture and Electrolyte Resistance: Metal waterproof push buttons are selected to resist moisture and electrolyte corrosion. This construction detail supports dependable controls in environments where such exposure must be considered.
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Compact Semi-Automatic Output: With a capacity of 400 EA/H, the system supports semi-automatic case grooving while occupying a compact L740 x 250 x 350 mm footprint. The compact form factor is suited to workspaces where available bench or floor area is limited.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Cylindrical lithium battery research | Grooving steel cylindrical cases for laboratory development of 18650, 21700, and 26650 cell formats. | Adjustable groove dimensions support work across multiple common cylindrical case sizes. |
| Battery pilot-line assembly | Preparing cell-loaded cylindrical steel cases during semi-automatic pilot-scale cell fabrication. | 400 EA/H capacity supports repeatable processing without requiring a large machine footprint. |
| Battery case process development | Evaluating groove depth, width, and rotational operating conditions when developing cylindrical-case forming procedures. | PLC settings and digital speed display provide clear, adjustable process references. |
| Aluminum capacitor manufacturing | Forming grooves in aluminum capacitor cases with diameters up to Phi 30. | Extends the equipment's use beyond steel battery cases to compatible capacitor housings. |
| Battery laboratory prototyping | Processing different cylindrical battery case configurations during prototyping and experimental assembly. | Compatibility with multiple steel case formats helps laboratories accommodate changing project requirements. |
| Academic electrochemical research | Supporting hands-on cylindrical cell fabrication work in university and research institute laboratories. | Compact dimensions and straightforward touchscreen operation suit controlled laboratory workflows. |
| Quality-focused case preparation | Producing uniform case grooves where dimensional repeatability is important before subsequent assembly operations. | +/-0.1 mm processing accuracy supports stable groove dimensions. |
| Electrolyte-adjacent assembly environments | Operating a grooving station in battery-processing areas where moisture and electrolyte exposure are relevant considerations. | Metal waterproof buttons resist moisture and electrolyte corrosion. |
Technical Specifications
| Parameter | Specification |
|---|---|
| Product Item Number | YZ08 |
| Control Method | PLC touchscreen control |
| Suitable Steel Cylindrical Battery Cases | 18650, 26650, 21700, and other steel cylindrical battery cases |
| Suitable Aluminum Capacitor Cases | Within Phi 30 |
| Groove Depth | 1.2-2.0 mm, adjustable |
| Groove Width | 1.1-1.5 mm, according to roller thickness |
| Processing Accuracy | +/-0.1 mm |
| Roller Service Life | Greater than 1 million operations |
| Capacity | Semi-automatic 400 EA/H |
| Speed Regulation | Digital display; precise adjustment and display of current rotational speed |
| Control Buttons | Metal waterproof push buttons, resistant to moisture and electrolyte corrosion |
| Power Supply | 220v/50Hz |
| Power | 140W |
| Compressed Air | 0.5MPa-0.7MPa |
| Product Dimensions | L740X 250X 350mm |
| Net Weight | 37kg |
| Routine Cleaning Requirement | Frequently wipe dirt from guide posts and other moving parts; keep clean and lubricated for smooth movement |
| Long-Term Idle Care | Clean the forming mold and apply oil to keep the forming surface clean and smooth when the equipment is not used for an extended period |
| Fastener Inspection | Regularly inspect screws, nuts, pins, and other fasteners to prevent loosening and avoid sealing-quality and personal-safety incidents |
| Operating Safety | Do not place hands in the active area of the forming mold during operation to avoid hand injury |
| Mold Inspection | Regularly check the forming mold for foreign objects |
| Mold Protection | Do not strike the forming mold section with hard objects |
Why Choose This Product
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Built for repeatable dimensional work: Adjustable depth and width, together with +/-0.1 mm processing accuracy, provide a practical basis for consistent cylindrical-case grooving.
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Durable forming components: A grooving roller life greater than one million operations supports long-term use in recurring semi-automatic processing duties.
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Controls designed for practical operation: PLC touchscreen settings and a digital speed display make operating conditions accessible, visible, and straightforward to adjust.
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Construction suited to battery-processing conditions: Metal waterproof buttons offer resistance to moisture and electrolyte corrosion, while routine maintenance points are clearly defined for ongoing mechanical care.
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Flexible production value: Compatibility with several steel cylindrical battery case formats and aluminum capacitor cases up to Phi 30 allows one compact system to serve multiple applicable projects and processes.
Contact us for a quote or to discuss a cylindrical case-grooving solution matched to your battery or capacitor processing requirements.
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