Products Electrode Fabrication Equipment Electrode Die Cutting Machine Semi Automatic Pouch Cell Electrode Sheet Die Cutting Machine
Semi Automatic Pouch Cell Electrode Sheet Die Cutting Machine

Electrode Die Cutting Machine

Semi Automatic Pouch Cell Electrode Sheet Die Cutting Machine

Item Number : MQ03

Price varies based on specs and customizations


Cutting Accuracy
+/-0.1 mm
Capacity
800-2000 EA/H
Maximum Cutting Size
280 including tab x 180 mm or 320 including tab x 240 mm
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Product Overview

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This semi-automatic equipment is designed for precision die cutting of pouch cell electrode sheets during battery research and cell fabrication. An infrared positioning device helps operators align electrode material accurately before cutting, while the pneumatic-hydraulic booster cylinder drives the die set downward after the foot valve is pressed. The result is a practical balance between manual flexibility and automated productivity.

The system is suitable for lithium-ion battery development, pouch cell prototyping, electrode sample preparation, and advanced materials research. It can process different electrode sizes, with cutting capacities from one to eight pieces per cycle depending on material dimensions; two pieces per cycle is the standard configuration. Custom cutting sizes are available for project-specific requirements.

A four-guide-column structure supports smooth vertical movement and stable cutting accuracy. The equipment is engineered to produce clean edges without burrs, powder shedding, or pressure marks under normal operating conditions. A safety light curtain, electrical protection, and enclosed moving components help protect operators during repeated laboratory or pilot-scale use.

Key Features

  • Infrared Positioning: The integrated infrared alignment device provides a clear reference for positioning electrode sheets, helping operators achieve accurate and repeatable die-cutting results.

  • Clean Edge Quality: The cutting process is designed to avoid burrs, powder shedding, and indentation defects, supporting reliable electrode preparation for subsequent assembly and testing operations.

  • Semi-Automatic Productivity: The unit combines manual material loading with automatic die movement to deliver approximately 800-2000 pieces per hour. Actual output depends on electrode size and the number of pieces cut per cycle.

  • Flexible Batch Cutting: Depending on the cutting format, the die can process one to eight pieces per cycle. Two pieces per cycle is the standard operating configuration, providing a practical balance between handling and throughput.

  • Long Die Life: The cutting die is designed for a normal service life of at least 30,000 operations, helping reduce replacement frequency and maintain predictable operating costs.

  • Four-Column Guidance: Four guide columns keep the upper and lower tooling aligned during vertical movement. The guided structure supports smooth travel, high positioning stability, and consistent cutting performance.

  • Adjustable Cutting Force and Speed: The gas-liquid booster cylinder allows the cutting force and cutting speed to be adjusted for different electrode materials and process requirements. Available booster-cylinder capacities are 3T and 5T.

  • Fast Die Replacement: The tooling can be changed conveniently and quickly, reducing setup time when laboratories switch between electrode formats or experiment conditions.

  • Integrated Operator Protection: A safety light curtain is installed at the feed opening, while electrical protection and a safety enclosure keep moving components within a protected operating area.

  • Compact Industrial Construction: The sheet-metal enclosure uses a three-dimensional geometric design for a clean appearance and efficient footprint. The compact structure is suitable for laboratories, pilot lines, and controlled production areas.

Applications

Application Description Key Benefit
Pouch Cell Electrode Prototyping Cuts cathode and anode sheets into repeatable pouch-cell formats during early-stage battery development. Supports consistent electrode dimensions and faster iteration between cell designs.
Lithium-Ion Battery Cell Assembly Prepares electrode pieces before stacking, alignment, tab positioning, and pouch-cell assembly. Reduces edge defects that could interfere with downstream cell assembly.
Battery R&D Laboratories Provides repeatable sample preparation for researchers evaluating electrode materials, loading levels, and cell configurations. Offers higher throughput than manual cutting while retaining operator flexibility.
Pilot-Scale Cell Fabrication Processes small batches of electrode sheets for process validation and pre-production trials. Bridges the operational gap between hand tools and fully automatic production equipment.
Advanced Materials Research Cuts experimental sheet materials and coated samples into controlled test geometries. Enables efficient preparation of multiple samples for comparative testing.
University and Academic Research Supports teaching laboratories and research groups conducting battery fabrication or materials-processing experiments. Combines compact dimensions, straightforward operation, and practical safety protection.
Custom Electrode Formats Handles project-specific cutting dimensions when customers require formats beyond the standard working sizes. Provides a customizable preparation platform for specialized cell designs.

Technical Specifications

The following specifications are provided for the equipment identified as MQ03. The reference materials describe two size and force configurations derived from the original source variants.

Parameter MQ03 280 mm Variant MQ03 320 mm Variant
Maximum cutting size 280 including tab x 180 mm; customizable according to customer requirements 320 including tab x 240 mm; customizable according to customer requirements
Booster cylinder 3T 5T
External dimensions L580 x W455 x H900 mm L700 x W440 x H970 mm
Equipment weight 170 kg 220 kg
Parameter Specification
Vertical burr <=15 um
Horizontal burr <=20 um
Die service life under normal use >=30,000 operations
Cutting accuracy +/-0.1 mm
Die-cutting stroke 150 mm
Capacity 800-2000 EA/H; sheet-material die-cutting efficiency is slightly lower
Power supply 220 V/50 Hz
Power 100 W
Compressed air 0.5 MPa-0.8 MPa
Cutting-force and speed adjustment Gas-liquid booster cylinder drive; cutting force and cutting speed are adjustable
Standard cutting quantity 2 pieces per cycle
Cutting quantity range 1-8 pieces per cycle, depending on electrode size
Positioning system Infrared positioning device
Feed protection Safety light curtain at the equipment feed opening
Main mechanical assemblies Feed guide section, upper die assembly, lower template assembly, drive section, guide section, external cover and frame, base section, and discharge section
Electrical and standard components Electrical control components, booster cylinder, pneumatic components, bearings and motion components, and safety light curtain
Electrical control components Omron / Chint or equivalent
Booster cylinder supplier Taiwan Jiuli / Xintuo or equivalent
Pneumatic components SMC / Taiwan Airtac
Bearing and motion components NSK / Taiwan Baolong
Safety light curtain SUNX or equivalent
Operating method Place the electrode sheet at the die-cutting position, press the foot valve, allow the booster cylinder to drive the die set downward, and remove the finished electrode after cutting
Routine cleaning Regularly wipe the die-cutting plate and guide components to keep them clean
Lubrication Apply lubricant to the linear-motion areas of the ball guide columns and guide bushings to maintain smooth movement
Long-term storage When the equipment will remain unused for an extended period, wipe moving-component surfaces clean and apply rust-preventive oil
Fastener inspection Periodically inspect screws, nuts, pins, and other fasteners to prevent loosening and reduce the risk of equipment or personal safety incidents
Operating safety Do not place hands or other body parts in the die, ball guide column and bushing movement areas, or other hazardous zones during operation
Multi-person operation Operation by two or more people at the same time is prohibited to prevent unintended injury
Service restrictions Unqualified personnel and unauthorized personnel must not disassemble or adjust the equipment
Electrical service restriction Circuit components must not be disassembled without authorization

Why Choose This Product

  • Repeatable Electrode Preparation: Guided vertical movement, infrared positioning, and +/-0.1 mm cutting accuracy support consistent electrode dimensions across repeated batches.

  • Built for Sustained Use: A die life of at least 30,000 operations, robust guide components, and an enclosed mechanical structure help provide dependable service in demanding research and pilot environments.

  • Efficient Workflow Positioning: Semi-automatic operation delivers substantially higher productivity than manual cutting while preserving convenient operator control for small and changing batches.

  • Adaptable Configuration: Two documented cutting-size and booster-cylinder configurations address different electrode formats, while customer-requested cutting dimensions can be considered for specialized applications.

  • Safety-Conscious Construction: The light curtain, electrical protection, safety enclosure, and controlled foot-valve operation help create a more secure working environment when proper operating procedures are followed.

For a quote, configuration guidance, or a custom electrode cutting solution matched to your battery research workflow, contact our technical team.

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Product Datasheet

Semi Automatic Pouch Cell Electrode Sheet Die Cutting Machine

Category Catalog

Electrode Die Cutting Machine


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