Continuous Intermittent Battery Laboratory Coating Machine

Product Overview

This system is a laboratory coating machine engineered for battery electrode process development, providing freely switchable continuous and intermittent coating modes in one integrated platform. Three-roll transfer coating and comma-blade metering work together to provide a broad coating window and high coating precision, helping teams establish controlled, repeatable coating procedures.

The equipment is suited to battery R&D environments where electrode slurry must be applied to a moving substrate with dependable handling, controlled metering, and effective drying. It supports development work involving coated electrode substrates and is relevant to laboratory teams that need to compare continuous and intermittent processing approaches during formulation, coating, and drying studies.

Built around stable web transport, substrate tension control, web-guiding correction, precision thermal regulation, and PLC-based operation, this unit is designed for demanding experimental workflows. The double-sided hot-air oven supplies air from above and below the substrate for high-quality drying, while the heating system delivers a stated precision of +/-0.3°C and is designed for long service life.

Key Features

• Freely Switchable Coating Modes: This system can switch between continuous and intermittent coating. The combined capability allows laboratory users to configure the coating approach around the process being evaluated without requiring separate equipment for the two operating modes.

• Three-Roll Transfer Coating Architecture: The three-roll transfer arrangement provides a broad coating window. This gives process teams a flexible transfer-coating platform for evaluating slurry application conditions while maintaining a controlled mechanical coating path.

• Precision Comma-Blade Metering: Comma-blade metering is paired with a precision adjustment mechanism to achieve high coating precision. The metering approach gives operators a direct, controlled means to refine the coating condition during process development and repeat laboratory trials.

• Controlled Substrate Tension: Integrated substrate tension control supports stable web movement through the coating process. Consistent transport is fundamental when assessing coating quality because it helps maintain orderly substrate handling from coating through drying.

• Web-Guiding Correction Device: A correction device is configured to support stable tape or web travel. By helping the substrate remain correctly guided during movement, the equipment strengthens operational consistency across extended coating runs and repeated experimental work.

• Double-Sided Hot-Air Drying: The hot-air oven directs airflow to both the upper and lower sides of the substrate. This double-sided arrangement is designed to deliver high-quality drying after coating, making the oven an integral part of the unit's electrode-processing workflow rather than a separate downstream step.

• High-Precision Heating Regulation: The heating system uses analog-signal power control and provides a stated temperature precision of +/-0.3°C. This approach is intended to combine precise heat generation with long service life, supporting stable drying conditions in laboratory operation.

• PLC and Touch-Screen Control: PLC control with a touch-screen interface provides a practical operating structure for laboratory users. The interface centralizes system operation in an accessible format, helping teams manage the coating and drying process with a clear operator-facing control method.

• Optional Solvent Recovery Handling: A solvent recovery treatment device is available as an option. This enables the system to be specified for laboratories that require solvent-related treatment capability as part of their coating-line configuration.

Applications

Technical Specifications

Why Choose This Product

• Integrated Process Capability: This unit combines web handling, transfer coating, precision metering, double-sided hot-air drying, and operator control in a single laboratory system. The integrated arrangement keeps critical coating and drying functions aligned within one process platform.

• Precision Where It Matters: The comma-blade metering method, precision adjustment mechanism, and heating precision of +/-0.3°C focus on the controls that directly matter when developing a repeatable coating and drying procedure. This equipment is intended for teams that value disciplined process adjustment over basic material handling alone.

• Built for Consistent Web Processing: Substrate tension control and the configured correction device address stable moving-web operation. Together, these provisions support reliable substrate travel through coating and oven stages during routine laboratory work.

• Flexible Laboratory Investment: Freely switchable continuous and intermittent coating modes broaden the types of electrode trials that can be performed on the same unit. The optional solvent recovery treatment device further allows the configuration to reflect solvent-related requirements.

• Practical, Durable Operating Design: PLC control, touch-screen operation, analog-signal heating power control, and a long-life heating system provide a professional operating foundation for ongoing R&D use. The design emphasizes controlled performance and service-oriented equipment selection for serious laboratory programs.

Contact KINTEK for a quote or a custom laboratory coating solution configured around your battery electrode development process.

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