Spot Welder
Ultrasonic Metal Welding Machine for Glovebox Use
Item Number : DH07
Price varies based on specs and customizations
- Ultrasonic Power and Frequency
- 800 W, 40 KHZ
- Welding Area
- 4 x 4 mm
- Supported Foil Welding Thickness
- 0.012-0.018 mm, within 20 layers
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Product Overview
This ultrasonic metal welding machine for glovebox use is configured for small-area foil and tab joining processes where repeatable ultrasonic energy delivery is important. The equipment combines an 800 W, 40 kHz power configuration with a 4 x 4 mm welding area, providing a defined process platform for specified aluminum and nickel-to-copper material stacks. All onboard measuring instruments use metric units, supporting direct use in metric-based laboratory and manufacturing procedures.
The system is intended for battery research and cell-assembly work involving current-collector foils, metal tabs, and layered connections. Its documented processes cover pure aluminum strip joined to pure aluminum foil, plus pure nickel strip joined to copper foil. This makes the equipment relevant to laboratories and development teams working with specified electrode-tab materials and compact weld footprints.
Reliable operation depends on maintaining the stated electrical, pneumatic, temperature, and humidity conditions. A 110 V supply within the specified tolerance, regulated compressed air, ambient humidity below 48%, and temperature no higher than 45 C provide the defined operating environment for the unit.
Key Features
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800 W Ultrasonic Power Configuration: The equipment is specified with 800 W power at 40 kHz. This defined energy and frequency configuration supports the documented foil and strip welding processes rather than relying on an unspecified general-purpose joining setup.
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40 kHz Operating Frequency: The stated 40 kHz frequency establishes the ultrasonic operating condition for the supplied process capability. Procurement teams can use this value when evaluating compatibility with their process-development requirements and facility standards.
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Defined 4 x 4 mm Welding Area: The welding head is specified for a 4 x 4 mm weld area. This compact footprint is suited to the documented point-welding task and provides a clear dimensional basis for evaluating tab, foil, and fixture layouts.
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Specified Aluminum-to-Aluminum Process: The unit supports welding a 0.10 mm pure aluminum strip to 0.012-0.018 mm pure aluminum foil, with up to 20 foil layers. This process definition gives battery teams a concrete starting point for aluminum current-collector and tab-connection work within the stated material limits.
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Specified Nickel-to-Copper Process: The equipment also supports welding a 0.10 mm pure nickel strip to 0.012-0.018 mm copper foil, with up to 20 foil layers. This capability addresses the documented nickel-strip and copper-foil combination used in relevant cell fabrication and materials research workflows.
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Metric Measurement Convention: All measuring instruments installed on the equipment use metric units. This reduces unit-conversion effort when recording process conditions, preparing laboratory work instructions, and comparing results with metric material specifications.
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Controlled Pneumatic Requirement: The system requires an air supply pressure of 0.4-0.6 MPa. Defining this operating window helps facilities plan the required compressed-air connection and maintain a consistent utility condition during welding operations.
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Documented Environmental Limits: The stated requirements limit humidity to below 48% and ambient temperature to no higher than 45 C. These parameters give users clear installation and operating boundaries for laboratory placement and glovebox-adjacent process planning.
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Separate Generator and Head Assemblies: The high-power generator measures 480 mm x 365 mm x 202 mm, while the welding head measures 420 mm x 180 mm x 290 mm at its uppermost point. The separate dimensions allow teams to assess available space for the power unit and the point-welding head before installation.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Lithium-ion battery cell research | Join a 0.10 mm pure aluminum strip to 0.012-0.018 mm pure aluminum foil for laboratory electrode-tab and current-collector studies, within the stated limit of 20 foil layers. | Provides a reference-backed aluminum welding process with a defined material stack and 4 x 4 mm weld area. |
| Copper-foil current collector development | Weld a 0.10 mm pure nickel strip to 0.012-0.018 mm copper foil for experimental copper-side interconnect work. | Supports the specified nickel-to-copper combination at the documented 800 W and 40 kHz configuration. |
| Glovebox-based cell assembly workflows | Use the equipment in glovebox-related battery assembly planning where the stated footprint, 110 V power condition, and compressed-air requirement can be accommodated. | Enables utility and space evaluation using published generator and welding-head dimensions. |
| Multilayer foil connection trials | Evaluate the documented aluminum-foil or copper-foil joining processes using stacks of up to 20 foil layers. | Establishes a clear layer-count boundary for experimental planning and process documentation. |
| Battery tab process development | Develop point-welded connections using the specified 4 x 4 mm welding area and applicable aluminum or nickel strip combinations. | Gives teams a fixed weld-footprint reference for tab geometry and fixture design. |
| Materials joining laboratories | Conduct controlled ultrasonic welding studies on the two documented pure-metal strip and foil combinations. | Uses explicit thickness ranges and environmental requirements to define the tested operating envelope. |
| Pilot cell fabrication stations | Integrate the unit into a compact laboratory station supplied with 110 V power and 0.4-0.6 MPa compressed air. | Allows facilities to verify key utility conditions before assigning the system to a pilot workflow. |
Technical Specifications
| Parameter | Specification |
|---|---|
| Site-facing item number | DH07 |
| Equipment type | Ultrasonic metal welding machine for glovebox use |
| Ultrasonic power | 800 W |
| Operating frequency | 40 KHZ |
| Welding area | 4 x 4 mm |
| High-power generator dimensions (L x W x H) | 480 mm x 365 mm x 202 mm |
| Welding head dimensions at uppermost point (L x W x H) | 420 mm x 180 mm x 290 mm |
| Measurement units | All measuring instruments on the equipment use metric units |
| Voltage requirement | 110 V +/-10% |
| Air-source pressure | 0.4-0.6 MPa |
| Maximum humidity | Less than 48% |
| Maximum temperature | Not higher than 45 C |
| Documented welding process | Strip material | Strip thickness | Foil material | Foil thickness | Maximum foil layers | Welding area |
|---|---|---|---|---|---|---|
| Process 1 | Pure aluminum strip | 0.10 mm | Pure aluminum foil | 0.012-0.018 mm | Within 20 layers | 4 x 4 mm |
| Process 2 | Pure nickel strip | 0.10 mm | Copper foil | 0.012-0.018 mm | Within 20 layers | 4 x 4 mm |
The technical limits above define the available reference-backed welding scope. Material type, strip thickness, foil thickness, layer count, and weld area should be reviewed together when planning a process. The documented processes are limited to the two combinations listed: pure aluminum strip with pure aluminum foil, and pure nickel strip with copper foil.
For installation planning, the generator and welding head require separate space consideration. The generator dimensions are 480 mm x 365 mm x 202 mm, while the head dimensions are measured at its uppermost point as 420 mm x 180 mm x 290 mm. The supplied figures describe the equipment assemblies; no additional clearances, cable lengths, fixture dimensions, or enclosure dimensions are stated in the reference material.
The electrical and pneumatic conditions are equally important to operational planning. The unit requires 110 V power with a tolerance of +/-10% and compressed air at 0.4-0.6 MPa. Environmental requirements specify humidity below 48% and temperature not higher than 45 C. These conditions should be confirmed at the intended installation location, including any glovebox-related workspace, before commissioning the equipment.
Why Choose This Product
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Process-Defined Capability: The equipment is supported by explicit welding processes for two specified strip-and-foil combinations. This gives technical buyers concrete thickness ranges, material combinations, layer limits, and a weld-area reference for evaluating fit.
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Clear Utility Requirements: Published voltage, air-pressure, humidity, and temperature requirements support disciplined site planning. Procurement and facilities teams can assess electrical and compressed-air readiness before installation.
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Compact Assembly Planning Data: Separate generator and welding-head dimensions provide practical information for laboratory layout, bench allocation, and glovebox-related workflow design.
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Metric-Based Laboratory Integration: Metric instruments align with the dimensions, thicknesses, pressure range, and weld-area values supplied for the system, helping teams maintain consistent engineering records.
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Focused Battery Joining Scope: The specified aluminum-to-aluminum and nickel-to-copper welding processes address defined foil and strip joining tasks used in battery research and cell assembly environments.
Contact us for a quote or a custom solution aligned with your specified material stack, laboratory utilities, and glovebox integration requirements.
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