Hot-pressing fundamentally reverses the natural wetting behavior of Fomes fomentarius mycelium. The process transitions the material from a naturally water-repellent (hydrophobic) state to a water-absorbing (hydrophilic) one. This drastic shift occurs because the simultaneous application of heat and pressure destroys both the chemical and physical mechanisms that originally allowed the mycelium to repel water.
The transition to hydrophilicity is driven by two simultaneous mechanisms: the thermal denaturation of hydrophobic surface proteins and the physical collapse of air-trapping micropores.
Mechanisms of Surface Alteration
To understand why this change occurs, we must look at how the hot-pressing environment affects the mycelium's biological structure.
Thermal Denaturation of Proteins
Natural mycelium relies on specific surface hydrophobic proteins to repel water.
When exposed to the high temperatures of a heated laboratory press (often around 160 °C), these proteins undergo denaturation.
The heat alters the structural conformation of the proteins, stripping them of their functional hydrophobic properties.
Elimination of Surface Microstructure
Hydrophobicity is not just chemical; it is also morphological.
Natural mycelium contains a network of micropores that trap air, preventing water from fully wetting the surface.
The extreme pressure applied during processing (up to 100 MPa) causes the elimination of these air-trapping micropores.
Without these pockets of air to act as a barrier, water can make direct contact with the surface material, leading to rapid wetting.
Understanding the Trade-offs
While the loss of hydrophobicity may seem like a disadvantage, it is a direct consequence of structural densification.
The Cost of Densification
The hot-pressing process compresses the mycelium to extreme degrees, often reducing its height by over 95%.
This transforms a loose, porous network into a high-density sheet.
While this destroys the porous structure required for water repellency, it facilitates close contact and bonding between hyphae.
Mechanical Gain vs. Surface Loss
The trade-off for becoming hydrophilic is a significant increase in tensile strength and stiffness.
You are effectively exchanging the material’s natural surface protection for superior mechanical integrity.
Users must recognize that the "loose" structure required for hydrophobicity is incompatible with the "dense" structure required for high stiffness in this specific process.
Implications for Material Application
The decision to use hot-pressing should be dictated by the specific performance requirements of your final application.
- If your primary focus is mechanical load-bearing: You should proceed with hot-pressing to achieve high density and stiffness, but you must anticipate that the material will require a secondary coating to resist water.
- If your primary focus is natural water repellency: You must avoid high-pressure densification, as retaining the native hydrophobic proteins and porous microstructure is essential for this property.
Ultimately, hot-pressing essentially re-engineers the mycelium from a porous biological foam into a dense, hydrophilic composite.
Summary Table:
| Factor | Natural State | Post-Hot-Pressing State |
|---|---|---|
| Wetting Behavior | Hydrophobic (Water-Repellent) | Hydrophilic (Water-Absorbing) |
| Surface Proteins | Functional & Repellent | Thermally Denatured |
| Microstructure | Porous (Air-trapping) | Dense (No Micropores) |
| Density | Low (Porous Foam) | High (95% Compression) |
| Mechanical Strength | Lower | Significantly Increased |
| Best Application | Moisture Resistance | Load-bearing Components |
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References
- Huaiyou Chen, Ulla Simon. Structural, Mechanical, and Genetic Insights into Heat‐Pressed <i>Fomes Fomentarius</i> Mycelium from Solid‐State and Liquid Cultivations. DOI: 10.1002/adsu.202500484
This article is also based on technical information from Kintek Press Knowledge Base .
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