Aluminum Shell Small Capacitor Grooving Sealing Machine

Product Overview

This machine is designed for grooving, sealing, and flanging aluminum shell small capacitors. It combines the grooving and sealing operations in one coordinated forming process, helping manufacturers simplify equipment layout, reduce handling between operations, and maintain consistent production results. The unit is configured for Φ16 aluminum shell capacitors as standard and can be customized for other product specifications.

The system is suited to capacitor manufacturing lines, laboratory-scale production environments, and specialized processing applications that require repeatable mechanical forming. Its automatic jacket clamping structure holds the product firmly without shaking, while the high concentricity of the positioning system supports uniform rotary sealing and stable dimensions.

Built around imported high-hardness grooving tooling and precision linear guide feeding, the equipment is intended for demanding, repetitive operation. The reference design specifies a 98% operating rate and tooling die service life of more than 500,000 cycles under normal use, providing a durable platform for consistent production.

Key Features

• Automatic Product Clamping: The jacket automatically fixes the capacitor shell during processing, reducing movement and supporting stable positioning throughout grooving and sealing.

• High Concentricity Forming: The centered structure helps maintain coaxial alignment between the shell and forming components, contributing to even rotary sealing and uniform edge formation.

• Imported High Hardness Grooving Tool: The grooving cutter uses imported material with high hardness, supporting extended service life and reliable performance during repeated forming cycles.

• Precision Linear Guide Feeding: A high-precision guide rail controls tool feeding, improving sealing accuracy and helping maintain consistent dimensions from one workpiece to the next.

• Synchronized Grooving and Sealing: The equipment completes the grooving and sealing processes in synchronization, improving operating efficiency and reducing the need for separate process stations.

• Mold Rotary Sealing Method: The sealing and flanging operation uses a mold-based rotary sealing method, providing a controlled mechanical forming approach for aluminum shell capacitor production.

• Stable Repetitive Performance: The specified 98% operating rate and tooling life exceeding 500,000 cycles under normal use support dependable production planning and reduced tooling interruptions.

• Compact Integrated Construction: With a footprint of 300 mm by 240 mm and a height of 570 mm, the unit is suitable for production areas where efficient use of floor space is important.

• Operator-Friendly Design: The geometric exterior is refined and practical, while the integrated process arrangement makes the equipment convenient to operate in routine manufacturing environments.

Applications

Technical Specifications

Why Choose This Product

• Purpose-Built Process Integration: The equipment combines grooving and sealing in one coordinated unit, reducing intermediate handling and supporting a more efficient capacitor manufacturing workflow.

• Precision-Oriented Mechanical Design: Automatic clamping, high concentricity positioning, and precision guide rail feeding work together to improve dimensional stability and forming consistency.

• Durable Tooling Platform: Imported high-hardness grooving tooling and a specified normal-use service life exceeding 500,000 cycles support long-term operational reliability and fewer replacement interruptions.

• Compact and Practical Installation: The small overall footprint, 220 V / 50 Hz power requirement, and 0.2 kW rated power make the unit practical for dedicated production areas, pilot lines, and process development facilities.

• Adaptable to Production Requirements: The standard configuration is designed for Φ16 aluminum shell capacitors, while other specifications can be customized to match defined product requirements.

For a quotation, configuration review, or customized solution for your capacitor forming process, contact us with your shell dimensions and production requirements.

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