Prismatic Battery Manual Loading Machine Aluminum Shell Insertion Machine

Product Overview

This equipment is a manual-loading solution for inserting prismatic battery cells into aluminum shells. It provides dedicated positioning for both the shell and cell, controlled transfer positioning, shell-mouth expansion before insertion, and a manual-assisted completion method when required. The result is a practical enclosure workstation designed to support accurate handling while protecting aluminum-shell surfaces from damage or scratching during operation.

The unit is intended for prismatic cell manufacturing processes that require manual placement of aluminum shells and battery cells. It is suitable for battery research, pilot production, process development, and production environments where operators need an adjustable solution for cells within the supported thickness, width, and height range. Fixture adjustment enables compatibility across the specified cell envelope.

Built around positioning, soft cell-contact rollers, and adjustable transfer movement, this system supports stable, repeatable manual operations under demanding assembly conditions. Its specified production qualification rate and equipment failure-rate target give manufacturing teams measurable criteria for evaluating operational consistency and equipment-related yield performance.

Key Features

• Manual Shell and Cell Loading: Operators manually place the aluminum shell and prismatic cell into their respective loading locations. This arrangement gives teams direct control over handling during cell enclosure while keeping the workflow organized around defined positioning points.

• Dedicated Positioning at Both Loading Points: The aluminum-shell placement area and cell placement area each incorporate a positioning mechanism. Defined locations help establish the starting relationship between components before the insertion and transfer sequence begins.

• Protective Aluminum-Shell Handling: The operating process is specified to avoid damage and scratches to the aluminum shell. This is particularly important where shell condition must be protected through enclosure operations and downstream manufacturing steps.

• Soft Polyurethane Cell-Positioning Rollers: Cell positioning uses soft polyurethane rollers to press and locate the cell. The compliant roller contact supports positioning during insertion while aligning with the requirement to handle the battery cell carefully.

• Adjustable Modular Shell Positioning and Transfer: The aluminum-shell positioning and transfer mechanism uses module movement to set the required position. Operators can adjust movement data through the touch screen, allowing the motion setting to be matched to the active fixture and compatible cell format.

• Shell-Mouth Expansion Before Insertion: A shell suction mechanism expands the aluminum-shell opening before the cell is inserted. Preparing the shell mouth before insertion helps create the required access condition for the enclosure process.

• Manual-Assisted Insertion Completion: If the cell does not reach its final position during insertion, an operator can use the shell-press handle to press the cell in and complete the enclosure. This provides a defined manual intervention method for incomplete insertion events.

• Fixture-Based Cell Compatibility: Cells within the stated dimensional range can be accommodated by adjusting the tooling. This allows the equipment to support multiple prismatic cell sizes within its specified compatibility envelope rather than limiting use to a single fixed cell geometry.

• Measured Operational Performance Targets: The specified production cadence, equipment failure-rate limit, and equipment-caused product qualification rate provide clear performance references for process planning, staffing decisions, and manufacturing quality review.

Applications

Technical Specifications

Why Choose This Product

• Purpose-built for prismatic cell enclosure: The equipment combines manual loading, dedicated shell and cell positioning, shell-mouth expansion, transfer positioning, and a defined manual completion method in one focused enclosure process.

• Protection-conscious process design: The requirement to prevent aluminum-shell damage and scratching addresses a critical handling concern for enclosed prismatic cells and supports disciplined manufacturing execution.

• Controlled adjustment for supported formats: Fixture adjustment and touch-screen movement-data adjustment allow teams to configure the process around cells within the stated compatibility range.

• Operational metrics that support procurement review: The specified >=3-5 ppm production cadence, <=2% equipment failure rate, and >=99.95% equipment-caused product qualification rate provide concrete references for evaluating throughput, reliability, and yield expectations.

• Practical intervention for real assembly conditions: The shell-press handle gives operators a clear procedure for completing insertion when a cell has not fully reached position, maintaining continuity in a manual production workflow.

Contact us for a quote or a custom solution aligned with your prismatic cell dimensions, tooling requirements, and enclosure process.

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