Pouch Cell Assembly Equipment
Polymer Battery Aluminum Alloy Composite Film Automatic Pouch Case Forming Machine
Item Number : RB18
Price varies based on specs and customizations
- Electrical Requirement
- 380 V, 12 KW
- Compressed Air Requirement
- 4~6 standard atmospheres
- Approximate Overall Dimensions
- 3200 × 1000 × 2000 mm; 1920 mm high with top electric-cylinder cover removed
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Product Overview
This system is an automated processing solution for forming polymer battery pouches from roll-fed aluminum-plastic composite film. It combines manual roll loading with controlled web handling, automatic deviation correction, surface preparation, preheating, pouch forming, edge trimming, top cutting, and separated collection of acceptable and nonconforming material. By consolidating these connected operations in one equipment platform, it supports a defined, repeatable route from incoming film roll to processed pouch material.
The equipment is intended for laminated-film battery packaging operations where pouch-shell geometry, web condition, and orderly material handling are central production considerations. Its process arrangement is applicable to polymer battery manufacturing lines, pilot production environments, and advanced-materials facilities working with roll-fed aluminum-plastic film.
Designed around a tension-controlled and servo-fed material path, this unit provides an integrated structure for demanding converting and forming work. Removable protection for the top electric-cylinder area also helps address installation access where equipment height is a practical constraint.
Key Features
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Integrated Roll-to-Pouch Workflow: The equipment connects manual roll loading, tape splicing, tension control, cleaning, static removal, preheating, forming, trimming, cutting, and collection in one defined process route. This integrated arrangement reduces the need to transfer partially processed web material between separate stations.
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Automatic Web Deviation Correction: An automatic correction function is included after roll feeding to manage the travel of the aluminum-plastic composite film through downstream operations. Controlled web positioning is important before the material reaches the forming and trimming stages.
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Tension-Controlled Material Path: The specified process includes tension control between the splicing platform and surface-preparation stages. Maintaining a managed web path supports orderly handling of continuous roll material through the equipment sequence.
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Surface Preparation Before Forming: A brush dust-removal station and static-elimination function are incorporated before pouch forming. These steps prepare the film surface prior to preheating and the forming operation within the same line.
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Preheating Prior to Pouch Forming: The material is preheated before entering the forming mechanism. Locating this step within the processing route provides a dedicated preparation stage directly ahead of pouch-shell formation.
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Servo Material Feeding: A servo pulling mechanism advances the film through the downstream processing path. This function is paired with the specified sequence of rolling trim, pouch forming, and transverse cutting operations.
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Multi-Stage Edge Finishing: The equipment performs two-side rolling trimming and top-edge cutting. These dedicated operations provide an organized finishing route after the pouch-forming stage for processed film material.
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Separated Material Collection: Good and bad material are collected separately. This feature supports a more orderly disposition of output material and helps keep acceptable and nonconforming production output distinct at the collection stage.
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Installation-Conscious Mechanical Envelope: The approximate overall machine footprint is 3200 mm long by 1000 mm wide by 2000 mm high. The top electric-cylinder cover can be removed, reducing the equipment height to 1920 mm where site access or overhead clearance requires it.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Polymer battery pouch-shell production | Processes roll-fed aluminum-plastic composite film through preheating, pouch forming, trimming, top cutting, and collection for polymer battery packaging workflows. | Establishes a connected route for converting continuous composite film into processed pouch material. |
| Lithium battery pilot-line development | Supports pilot-scale teams evaluating pouch packaging sequences that require web handling, surface preparation, and a defined forming process. | Consolidates multiple film-processing functions in one equipment platform. |
| Battery R&D packaging trials | Enables research groups to prepare and form laminated packaging film while managing roll loading, tension control, and separation of output material. | Provides a structured process path suitable for development-focused operations. |
| Aluminum-plastic film converting | Handles continuous roll material through automatic deviation correction, brush cleaning, static elimination, servo feeding, and edge-finishing stages. | Brings key web-converting and finishing functions into an integrated sequence. |
| Pouch-cell manufacturing preparation | Supports the upstream preparation of pouch-shell material before subsequent cell assembly activities. | Produces processed film material with dedicated side trimming and top cutting operations. |
| Battery production-line integration | Can be evaluated as a dedicated pouch-forming station within a wider laminated-film battery manufacturing layout, subject to site electrical, pneumatic, loading, and clearance conditions. | Clearly stated utility requirements support practical installation planning. |
Technical Specifications
| Item | Specification |
|---|---|
| Site-facing identifier | RB18 |
| Equipment function | Manual loading of rolled aluminum-plastic film; automatic deviation correction; brush dust removal; static elimination; preheating before pouch forming; pouch forming; two-side rolling trimming; top cutting; separate collection of good and bad material |
| Material feeding method | Manual roll loading |
| Web control | Automatic deviation correction and tension control |
| Surface treatment | Brush dust removal and static elimination |
| Thermal process | Preheating before pouch forming |
| Forming process | Pouch forming |
| Material advancing mechanism | Servo material pulling |
| Edge-finishing process | Two-side rolling trimming |
| Cutting process | Top cutting / transverse cutting mechanism |
| Output handling | Good and bad material collected separately |
| Process flow | Manual roll loading → tape splicing platform → tension control → brush dust removal → static elimination → finished-product collection → transverse cutting mechanism → servo material pulling → rolling trimming → pouch-forming mechanism |
| Approximate overall length | 3200 mm |
| Approximate overall width | 1000 mm |
| Approximate overall height | 2000 mm |
| Height with top electric-cylinder cover removed | 1920 mm |
| Top electric-cylinder cover | Removable |
| Electrical voltage | 380 V |
| Electrical power | 12 KW |
| 480 V, 60 Hz installation note | An external transformer is required at the main power supply |
| Compressed-air requirement | 4~6 standard atmospheres |
| Approximate total weight | 1500 Kg |
| Total-weight-to-load-bearing-area ratio | ≤500kg/M2 |
Process Configuration Notes
| Process Stage | Included Function | Production Role |
|---|---|---|
| Roll entry | Manual roll loading and tape splicing platform | Introduces continuous aluminum-plastic film into the processing route. |
| Web conditioning | Tension control and automatic deviation correction | Manages material travel before surface preparation and downstream processing. |
| Surface preparation | Brush dust removal and static elimination | Prepares the film surface ahead of preheating and pouch formation. |
| Forming preparation | Preheating before pouch forming | Provides the specified thermal stage before the forming mechanism. |
| Material transport | Servo material pulling | Advances material through the stated downstream process arrangement. |
| Pouch processing | Pouch-forming mechanism, rolling trim, and transverse/top cutting | Forms and finishes the processed pouch material. |
| Output disposition | Separate collection of good and bad material | Keeps output streams distinct at collection. |
Installation Planning Considerations
| Installation Topic | Reference Requirement | Planning Relevance |
|---|---|---|
| Electrical supply | 380 V, 12 KW | Confirm compatible facility power before installation. |
| Alternative supply condition | 480 V, 60 Hz requires an external transformer at the main power supply | Account for transformer provision when this supply condition applies. |
| Pneumatic supply | 4~6 standard atmospheres | Verify available compressed-air provision at the installation location. |
| Floor loading | Total weight / load-bearing area ≤500kg/M2 | Review the intended installation area against the specified loading condition. |
| Equipment access | Height is 2000 mm; 1920 mm after removal of the top electric-cylinder cover | Assess overhead clearance and movement access for delivery and positioning. |
| Floor-space envelope | Approx. 3200 mm × 1000 mm | Reserve an appropriate equipment location based on the stated machine dimensions. |
Why Choose This Product
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Process-Oriented Equipment Design: This unit brings the specified film-handling, cleaning, static-elimination, preheating, forming, finishing, and collection functions into a coherent production sequence rather than treating them as isolated tasks.
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Built for Controlled Material Handling: Automatic deviation correction, tension control, and servo material pulling address key stages in the continuous roll-material path, supporting disciplined operation of aluminum-plastic composite film.
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Practical Output Management: Separate collection of good and bad material provides a defined approach to handling production output after forming, trimming, and cutting.
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Clear Installation Data: Electrical demand, compressed-air requirements, approximate mass, floor-loading condition, machine dimensions, and removable-cover height are stated for more confident procurement and facility planning.
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Purposeful Pouch Processing Configuration: Brush cleaning, static removal, preheating, pouch forming, two-side rolling trim, and top cutting are all included as specified process functions for laminated-film pouch preparation.
Contact us for a quote or to discuss how this equipment can be configured within your polymer battery aluminum-plastic film processing workflow.
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