Laboratory Heated Press
Split Type Automatic Hot Press 400x600mm Platen 12kW Dual Zone Heating PID Programmable Control
Item Number : XP42
Price varies based on specs and customizations
- Maximum Working Pressure
- 0 – 20 T
- Platen Size
- 400 × 600 mm
- Working Temperature Range
- 0 – 300 °C
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Product Overview
This split-type automatic hot press is engineered for high-throughput processing of large-area materials. Its separated host-and-controller architecture minimizes thermal and vibration interference, ensuring precise, long-term stability.
The unit features a generous 400 × 600 mm platen and a 12 kW dual-zone heating system, enabling rapid, uniform temperature distribution up to 300°C. With PID programmable logic, it automates multi-step profiles including heating, pressing, holding, and water cooling.
Built for demanding mid-scale research and production, it excels in applications from polymer films and composites to battery electrodes and multi-cavity molding, delivering consistent results and high repeatability.
Key Features
- Ultra-Wide 400 × 600 mm Platen: Accommodates large sheets, long strips, or multiple small molds in a single cycle, drastically boosting throughput.
- 12 kW Dual-Zone Independent Heating: Each platen is powered by a 6000 W element with independent PID control, providing fast, even heating for superior temperature uniformity.
- Intelligent PID Programmable Controller: A 7-inch industrial touchscreen enables multi-segment programming of temperature and pressure with automatic filling, holding, and cooling—fully unattended operation.
- Split-Type Anti-Interference Design: The power/control cabinet is separated from the press frame, protecting electronics from heat and vibration while simplifying installation in gloveboxes or fume hoods.
- Integrated High-Efficiency Water Cooling: Internal cooling channels allow connection to a recirculating chiller or tap water, enabling rapid post-process cooling for quicker demolding and cycle times.
- Robust Hydraulic System with 20-Ton Force: A high-stability hydraulic cylinder delivers up to 20 metric tons of force with precise pressure regulation and automatic holding compensation.
- Safety Interlocks and Enclosed Design: Built-in safety features protect operators while maintaining an industrial-grade, durable construction for continuous use.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Polymer Film Lamination | Hot pressing of wide-format polymer films and sheets, including PTFE, PE, and PVDF | Uniform pressure and temperature across 400x600mm area ensures defect-free bonding |
| Composite Plate Manufacturing | Fabrication of carbon fiber, glass fiber reinforced composite panels | Precise control of curing profiles enhances mechanical properties and repeatability |
| Battery Electrode Processing | Laminating and calendering of lithium-ion battery electrodes | Even compaction improves electrical performance and longevity |
| Automotive Interior Components | Forming of lightweight interior panels, such as door trims and dashboard parts | Scalable production with consistent quality for material development |
| Multi-Cavity Rubber Vulcanization | Simultaneous pressing of multiple rubber parts or silicone sheets | High throughput with dual-zone heating ensuring all cavities cure evenly |
| Semiconductor Encapsulation | Laminating of encapsulation films and thermal interface materials for electronics | Programmable multi-stage pressing eliminates voids and ensures reliability |
Technical Specifications
| Parameter | Specification | Remarks |
|---|---|---|
| Model | XP42 | Split-type automatic hot press |
| Structure Type | Split-type | Press frame and control cabinet separated |
| Maximum Working Pressure | 0 – 20 T (metric tons) | Supports PID auto-control and pressure holding |
| Platen Size | 400 × 600 mm | Wide dual platens |
| Daylight | 220 mm | Accommodates thicker molds or samples |
| Stroke | 60 mm (or as per actual hydraulic cylinder) | |
| Working Temperature Range | 0 – 300 °C | Supports up to 300°C |
| Heating Power | 12 kW (2 × 6000 W) | Upper and lower platens independently controlled |
| Temperature/Pressure Control | PID programmable controller | 7-inch industrial touchscreen, multi-segment programming |
| Platen Cooling Method | Recirculating water cooling | Optional dedicated chiller recommended for faster cooling |
| Power Supply | AC 380V–400V 50Hz three-phase (recommended) / AC 220V 50Hz (requires high-current supply) | Confirm laboratory power conditions with sales before purchase |
| Overall Dimensions (approx.) | 1100 × 550 × 1300 mm | Reference, may vary depending on separated placement |
Why Choose This Product
- Proven split-frame engineering isolates sensitive controls from heat and mechanical stress, extending service life in continuous production environments.
- Precision PID programming and dual-zone heating deliver outstanding thermal uniformity, ensuring every batch meets tight specifications.
- The 400 × 600 mm platen size and 20-ton capacity offer a superior balance of workspace and force, enabling diverse research and pilot production without compromise.
- Integrated water cooling reduces cycle times significantly, improving overall productivity and enabling rapid iterative prototyping.
- Backed by comprehensive technical support and customization options, this investment is designed to evolve with your laboratory’s changing needs. Contact us today to request a quote or discuss custom configurations tailored to your specific process requirements.
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