Laboratory Heated Press
Industrial Automatic Hot Press 100 Ton 350°C 600x600mm Floor Standing
Item Number : XP93
Price varies based on specs and customizations
- Maximum Pressure
- 100 Tons (1000 kN)
- Maximum Temperature
- 350 °C
- Platen Size
- 600 × 600 mm
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Product Overview
This industrial automatic hot press is engineered for heavy-duty thermal processing, delivering up to 100 tons (1000 kN) of clamping force over a generous 600×600 mm platen area. Its programmable temperature and pressure ramping capabilities, with precise PID control up to 350°C, ensure exceptional repeatability and part quality in demanding production environments.
Ideal for rubber vulcanization, carbon fiber and glass fiber composite molding, and large-format sheet lamination, this floor-standing unit serves industries ranging from automotive and aerospace to energy and advanced materials research. Its robust design accommodates high-volume manufacturing as well as specialized process development.
Built on a rigid, heat-treated steel frame weighing 1.2 tons, this system maintains exact platen parallelism under full load, guaranteeing consistent thickness and density across every cycle. Comprehensive safety features, customizable power supply, and an optional high-capacity chiller make it a reliable, market-ready solution for 24/7 operation.
Key Features
- 100-Ton Heavy-Duty Hydraulic Press: The system generates a maximum clamping force of 100 tons (1000 kN), easily handling large molds, multiple cavities, and thick materials across the 600×600 mm platens for high-throughput industrial applications.
- Programmable Multi-Ramp Temperature Control: Dual-zone independent heating with advanced PID controllers allows precise temperature ramping up to 350°C, supporting complex recipes with multiple heating, soaking, and cooling stages for optimal material properties.
- Precision Pressure Programming: The hydraulic circuit supports multi-stage pressure ramping and holding, enabling intricate profiles that optimize material flow, degassing, and cure cycles, critical for composites and rubbers.
- Rigid Floor-Standing Steel Frame: The 1.2-ton heat-treated, precision-machined steel structure minimizes deflection, maintaining platen parallelism within tight tolerances even under 100 tons of force, ensuring uniform part thickness and quality.
- Wide Daylight Opening: With 250 mm of daylight between platens, the press accommodates bulky tooling, multi-layer assemblies, and simplifies mold loading and sample retrieval, increasing operational efficiency.
- Optional High-Capacity Circulating Chiller: An integrated water chiller (available as an upgrade) delivers high-flow, temperature-controlled cooling, drastically reducing cycle times and improving throughput by rapidly lowering platen temperature from 350°C.
- Comprehensive Safety Suite: Upgradable with safety light curtains, dual-hand start buttons, and emergency stops, the press meets international safety standards, providing a secure working environment for operators.
- Customizable Power Supply: The electrical system can be configured for three-phase 380V–415V, 50/60Hz, adapting to regional utility requirements without external transformers or complex retrofits.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Rubber Vulcanization | Molding and curing rubber parts such as seals, gaskets, and dampers. | Uniform pressure and precise temperature ramps ensure consistent cross-linking and minimal scrap. |
| Carbon Fiber Composite Molding | Curing prepreg stacks under controlled heat and pressure to produce lightweight structural panels for aerospace and motorsport. | Programmable ramp profiles optimize fiber wet-out and void reduction, maximizing mechanical properties. |
| Glass Fiber Composite Lamination | Manufacturing durable fiberglass components like boat hulls and wind turbine blades. | Large platen size and high force allow single-shot molding of large parts, reducing assembly steps. |
| High-Pressure Laminate (HPL) Production | Bonding decorative laminates to substrates for furniture, flooring, and architectural panels. | Even pressure distribution and stable temperature prevent delamination and surface defects. |
| Battery Electrode Compression | Hot pressing electrode materials to improve density and conductivity in battery research. | Fine pressure control and uniform heating ensure consistent electrode thickness and performance. |
| Thermoplastic Sheet Consolidation | Pressing multiple layers of thermoplastic films into thick sheets for machining stock. | Multi-stage pressure programming prevents warpage and guarantees homogeneous material fusion. |
| Powder Compaction and Sintering | Hot pressing metal or ceramic powders into dense preforms for advanced materials. | High force and temperature capability achieve near-theoretical density in a single-step process. |
| Printed Circuit Board Lamination | Bonding layers of copper and prepreg under controlled temperature and pressure for electronics manufacturing. | Precision alignment and consistent bonding pressure ensure signal integrity and reliability. |
Technical Specifications
| Parameter | Specification | Remarks |
|---|---|---|
| Model | XP93 | |
| Max Pressure | 100 Tons (1000 KN) | Heavy-duty hydraulic system |
| Pressure Control | Programmable control with ramp | Multi-stage pressure |
| Working Temperature | 0 – 350 °C | Dual-zone independent heating control |
| Heating Control | Dual-plate independent control, programmable temperature control with ramp | |
| Platen Size | 600 × 600 mm | Suitable for large sheets or multiple molds |
| Opening / Daylight | 250 mm | Wide opening for easy mold loading |
| Cooling Method | Circulating water cooling | Recommended dedicated chiller (optional, 1600 USD) |
| Power Supply | Three-phase 380V–415V, 50/60 Hz selectable | Customizable per destination country |
| Dimensions (L × W × H) | 980 × 890 × 1750 mm | Floor-standing design |
| Net Weight | 1200 kg | 1.2-ton heavy-duty structure |
Why Choose This Product
- Proven 100-ton platform with a rigid, heat-treated steel frame that maintains platen parallelism within micron-level tolerances over thousands of cycles, ensuring consistent part quality and long-term reliability.
- Advanced PID control with multi-ramp programming for both temperature and pressure, enabling precise replication of complex curing and forming profiles, which is critical for high-value composite and rubber applications.
- Designed for global deployment with customizable voltage/frequency settings and upgradable safety features (light curtains, E-stop), simplifying integration into facilities worldwide and meeting international safety standards.
- Optional high-capacity chiller accelerates cooling, dramatically reducing cycle times and boosting production throughput while protecting tooling and ensuring operator safety.
- Backed by responsive engineering support and customization capabilities, allowing the press to be tailored to specific mold configurations, automation requirements, or unique process conditions.
Contact us today to discuss your application and receive a tailored quote for this high-performance hot press system.
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