Products Laboratory Hydraulic Press Laboratory Heated Press 30 Ton Manual Hot Press with 400x400mm Heated Platens for Laboratory and Industrial Applications
30 Ton Manual Hot Press with 400x400mm Heated Platens for Laboratory and Industrial Applications

Laboratory Heated Press

30 Ton Manual Hot Press with 400x400mm Heated Platens for Laboratory and Industrial Applications

Item Number : XP07

Price varies based on specs and customizations


Force Capacity
0 - 30 Metric Tons (300 KN)
Platen Temperature
Up to 300°C
Platen Dimensions
400 × 400 mm
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Product Overview

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This heavy-duty 30-ton manual hot press sets a new standard for large-format thermal pressing in research and light production. Built around a 380kg solid-steel gantry and a dual-zone 5kW heating system, it delivers unmatched parallelism and thermal uniformity across its 400×400mm high-density alloy platens. The dual-ratio hydraulic pump enables effortless manual operation up to a full 30 metric tons, while integrated water cooling slashes cycle times.

Designed for high-toughness polymers, large composite sheets, rubber vulcanization, and battery material consolidation, this press is the choice for engineers and scientists who demand reproducible results from every pressing cycle. Whether developing new thermoplastic composites or preparing thin films for next-generation energy storage, this system provides the force, temperature control, and ease of use required to move from R&D to quality assurance efficiently. Despite its heavy-duty capabilities, the press maintains a compact footprint of 550×520×460mm, making it a viable choice for space-constrained laboratories. The robust construction also minimizes vibration and noise, contributing to a safer and more comfortable working environment.

Every aspect of this press—from its precision-machined guide columns to its CE-certified electrical architecture—has been engineered for long-term reliability. With a 1-year warranty and lifetime technical support, it represents a secure investment for your laboratory’s most critical pressing applications.

Key Features

  • Massive 380kg Solid-Steel Gantry: When applying 30 tons (300 kN) over a 400×400mm area, lighter frames can flex microscopically, leading to uneven pressure and inconsistent samples. This press’s rigid solid-steel gantry and four-column guiding system maintain platen parallelism within microns—even at maximum load—ensuring uniform force distribution and protecting delicate molds and samples.
  • 5000W Dual-Zone Active Heating Array: Large platens naturally suffer from edge cooling effects. To counteract this, each platen contains a 2500W heater grid connected to independent PID controllers via a 7-inch touchscreen. This dual-zone architecture rapidly warms to 300°C and actively suppresses thermal gradients, delivering isothermal conditions across the entire working surface.
  • Dual-Ratio Manual Hydraulic Pump: Traditional single-stage manual pumps can be exhausting to operate at high tonnages. The integrated dual-stage system provides a low-pressure, high-volume stage for fast platen closure, and then smoothly transitions to a high-pressure, low-volume stage, allowing one operator to easily and steadily build force up to 30 tons with a standard lever.
  • Integrated Platen Water-Cooling Loops: After high-temperature pressing, heavy platens can take hours to cool naturally. Precision-machined internal cooling channels with quick-connect fittings allow rapid connection to an external water source, shrinking cooldown from hours to minutes, increasing throughput, and preventing thermal degradation of sensitive materials.
  • 7-Inch Industrial Touchscreen HMI: Large, responsive display gives direct control over temperature settings, PID parameters, and real-time monitoring. An intuitive interface minimizes training time and allows precise recipe management for repeatable workflows.
  • Precision Four-Column Guidance System: Hardened and ground steel columns with close-tolerance bronze bushings ensure smooth, friction-free motion and long-term alignment stability, even under asymmetric loads—crucial for achieving uniform film thickness.
  • CE Certified Safety and Comprehensive Documentation: Designed to meet international safety standards, the press comes with heavy-duty heat-protective gloves, quick-connect water fittings, and bilingual installation and operation manuals, ensuring safe setup and use.

Applications

Application Description Key Benefit
High-Toughness Polymer Pressing Molding and consolidating advanced thermoplastics, high-temperature polymers, and elastomers. Uniform pressure and heat eliminate weak spots and ensure isotropic properties.
Large Composite Sheet Lamination Fabrication of carbon fiber, glass fiber, or aramid composite panels up to 400×400mm. Large platens avoid seams and edge defects, enabling single-step consolidation.
Rubber Vulcanization Curing rubber sheets, gaskets, and seals with precise temperature profiles. Dual-zone heating and water cooling enable tight control of cure kinetics.
Battery Material Development Pressing electrode sheets, solid-state electrolyte pellets, and lithium-ion cell components. High force and cleanliness achieve optimal electrode density and interface quality.
Hot Embossing Micro-patterning polymer films for microfluidics, optics, and flexible electronics. Temperature stability up to 300°C allows fine replication of high-aspect-ratio features.
Powder Compaction for Sintering Pre-densifying ceramic or metallic powders into green bodies with thermal assistance. Elevated pressure and temperature improve green density, reducing sintering shrinkage.
Thin Film and Pellet Preparation Creating uniform polymer thin films or sample pellets for FTIR, XRF, and other analyses. Micron-level platen alignment guarantees uniform thickness critical for reproducible spectra.
Rubber and Adhesive Bonding Laminating rubber layers and bonding adhesives under controlled heat and pressure. Consistent pressure and temperature ensure strong, void-free bonds.

Technical Specifications

Parameter Specification
Model XP07 (Upgraded Heavy-Duty Design)
Force Capacity 0 – 30 Metric Tons (0 – 300 KN)
Hydraulic System Dual-Ratio Manual Hydraulic Pump (Low/High Pressure Stage)
Frame Architecture Solid-Steel Four-Column Gantry
Maximum Daylight ≤ 50 mm (optimized for films, sheets, pellets)
Platen Temperature Range 0 – 300 ℃
Platen Dimensions 400 × 400 mm (high-density heat-resistant alloy steel)
Heating Power 5000 W total (2 × 2500 W independent upper and lower heating arrays)
Cooling System Integrated Platen Water-Cooling Loops with Quick-Connect Couplings
User Interface 7-inch Industrial Full-Color LCD Touchscreen
Electrical Requirement AC 220–230 V / 50 Hz Single Phase
Recommended Fuse Dedicated 32A Breaker
Net Weight 380 Kg
Outer Dimensions (W × D × H) 550 × 520 × 460 mm
Certification CE Certified

Why Choose This Product

  • Uncompromising Structural Rigidity: The 380kg solid-steel gantry and precision four-column guidance guarantee micron-level platen parallelism, delivering uniform pressure and consistent outcomes even in high-throughput settings.
  • Industry-Leading Thermal Performance: 5kW dual-zone heating with active PID control ensures rapid heat-up and exceptional temperature uniformity across the entire 400×400mm platen, reducing thermal gradients that compromise material properties.
  • Built for Continuous Duty: Every component, from the heavy-duty hydraulic pump to the CE-certified electrical system, is designed for long-term reliability in demanding research and industrial environments.
  • Smart Operational Efficiency: The dual-ratio manual pump and integrated water cooling minimize physical effort and cycle times, allowing operators to focus on process development rather than wrestling with equipment.
  • World-Class Support and Documentation: Includes factory calibration certificate, bilingual manuals, and lifetime free remote technical consulting, with global DDP shipping options providing peace of mind from order to installation.

Contact us today to discuss your specific pressing needs or request a tailored quotation—our engineering team is ready to help you configure the perfect solution for your laboratory or production line.

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Product Datasheet

30 Ton Manual Hot Press with 400x400mm Heated Platens for Laboratory and Industrial Applications

Category Catalog

Laboratory Heated Press


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