Automatic High Pressure Hot Press 90 Ton 300x300mm Platens 0.2% Pressure Accuracy 200C

Product Overview

This automatic high-pressure hot press is a high-performance benchtop system designed for applications demanding extreme clamping force and precise thermal management. With a maximum output of 90 tons across 300×300 mm platens, it achieves surface pressures up to 100 Bar (10 MPa), enabling dense compaction and reliable bonding of advanced materials. The integrated PIDS closed-loop pressure control and independent dual-zone heating ensure exceptional process stability and repeatability.

Ideal for R&D and pilot production, this unit serves the battery, semiconductor, polymer, and composite industries. Common uses include solid-state battery lamination, semiconductor packaging, polymer molding, and composite densification, where uniform pressure and temperature profiles are critical for material performance.

Built on a 350 kg solid steel frame, the press maintains structural integrity and precise alignment under full load. Its robust hydraulic system and thermal management have been engineered for sustained operation in demanding laboratory and industrial environments, delivering consistent results over thousands of cycles. Its low-noise hydraulic pump and high energy efficiency make it suitable for 24/7 production.

Key Features

This system includes the following advanced features to deliver precision, reliability, and safety:

• 90-Ton Maximum Force with Uniform Distribution: Delivers up to 90 tons (900 kN) across 300×300 mm platens, generating surface pressures of approximately 100 Bar (10 MPa). The force is applied uniformly via a precision-ground hydraulic cylinder and PIDS algorithm, ensuring even compaction across the entire platen area.
• Precision Closed-Loop Pressure Control: A proprietary PIDS control system with a ±0.2% high-accuracy pressure sensor maintains the set force within tight tolerances, eliminating drift during long holds. This closed-loop feedback mechanism automatically adjusts hydraulic pressure to compensate for material relaxation.
• Intuitive 7-Inch Touchscreen Interface: All process parameters are managed via a color touchscreen, supporting multi-step pressure and temperature programming. Users can create, store, and recall up to 20 custom recipes, enabling one-touch automated cycles and simplified workflow management.
• Independent Dual-Zone PID Heating: Upper and lower platens feature independent PID temperature controllers, providing precise thermal regulation from ambient to 200°C. The platens are optimized for thermal symmetry and flatness, minimizing temperature gradients and preventing overshoot.
• Robust 350 kg Solid Steel Frame: The high-density steel frame weighs 350 kg, providing exceptional rigidity and minimal deflection even at 90 tons. This compact design (600×520×650 mm) ensures long-term dimensional stability and easily fits on standard lab benches.
• Efficient 3500 W Heating System: Total heating power of 3500 W enables rapid warm-up and recovery, while low-loss insulation maintains temperature uniformity. The system reaches setpoint quickly and holds it with minimal energy consumption.
• Programmable Multi-Stage Profiles: Up to 10 segments per recipe allow complex pressure and temperature ramps/dwells, facilitating sophisticated processing for temperature- and pressure-sensitive materials.
• Integrated Safety Protections: Over-temperature and over-pressure limits, emergency stop, and thermal fuses prevent unsafe conditions. A dedicated 16A circuit ensures reliable power delivery without overload.
• Low-Maintenance Hydraulic System: Sealed hydraulic circuit with high-quality valves and a quiet pump reduces maintenance needs. The system includes oil level and filter condition indicators for easy service.
• Versatile Platen Configurations: Standard 300×300 mm platens can be customized with cooling channels, vacuum ports, or interchangeable surfaces to accommodate special tooling or specific material requirements.

Applications

This press is utilized across a variety of industries and processes:

Technical Specifications

The following table details all technical parameters of the XP65-90T3030 system:

Why Choose This Product

• Built for Long-Term Reliability: The 350 kg solid steel frame and industrial-grade hydraulic components are designed to withstand continuous operation at maximum load, providing years of trouble-free service. Precision machining of platens and guide rods ensures consistent alignment and minimal wear over thousands of cycles.
• Advanced Process Control: With PIDS closed-loop pressure regulation and independent dual-zone PID heating, this press delivers unmatched temperature and pressure stability. This precision reduces part variability and enhances yield, making it ideal for critical R&D and pilot production.
• Space-Efficient Heavy-Duty Design: Despite its 90-ton capacity, the press has a compact footprint of just 600×520 mm, occupying minimal lab space. Its low-profile, heavy base provides stability without the need for bolting to the floor, simplifying installation.
• Flexible and User-Friendly: The intuitive touchscreen and multi-step programming allow rapid recipe development and easy operator training. Stored recipes and quick-change platens facilitate fast transitions between different materials and processes, maximizing productivity.
• Comprehensive Support and Customization: Backed by KINTEK’s global service network, this press is supported from installation through lifecycle. Custom engineering services are available for specialized tooling, automation integration, or unique process requirements, ensuring it meets your exact needs.

Experience the difference in precision and durability—contact our team today for a detailed quote or to discuss how this system can be tailored to your specific application. We provide comprehensive documentation and training to ensure seamless integration into your workflow.

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