Products Laboratory Hydraulic Press Laboratory Heated Press Ultra-High Temperature Automatic Hot Press with 40 Ton Force and 300x300mm Platens
Ultra-High Temperature Automatic Hot Press with 40 Ton Force and 300x300mm Platens

Laboratory Heated Press

Ultra-High Temperature Automatic Hot Press with 40 Ton Force and 300x300mm Platens

Item Number : XP70

Price varies based on specs and customizations


Maximum Pressure
40 Tons
Maximum Temperature
500°C
Platen Size
300 × 300 mm
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Product Overview

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This ultra-high temperature automatic hot press is purpose-built for extreme material processing, reaching temperatures up to 500°C while delivering 40 tons of programmable hydraulic force. Featuring dual heated platens of 300×300 mm with independent temperature control, it enables precise thermal profiling for the most demanding research applications. The integrated CW5200 industrial water chiller actively safeguards hydraulic seals and structural components from heat degradation, ensuring consistent long-term reliability.

Designed for advanced ceramics, battery materials, specialty polymers, and powder metallurgy, this system bridges the gap between laboratory development and pilot production. Its ability to execute multi-step temperature and pressure programs makes it indispensable for material scientists pushing the boundaries of high-performance composites and energy storage materials.

Engineered with a heavy-duty frame and industrial-grade components, this press withstands continuous use in rigorous environments. The intuitive 7-inch touchscreen provides real-time process visualization, while the active cooling system actively extends maintenance intervals—making it a trusted workhorse for labs that demand both precision and durability.

Key Features

  • 500°C Ultra-High Temperature Capability: Engineered to operate reliably at temperatures up to 500°C, this press surpasses typical lab hot presses limited to 300°C. This expanded thermal range enables advanced material synthesis, including sintering of ultra-high-temperature ceramics and curing of specialty composites that require extreme heat stability.
  • 40-Ton Programmable Hydraulic Force: The hydraulic system delivers up to 40 tons of pressing force with exceptional precision. Users can program multi-step pressure sequences with defined ramp rates and hold times, ensuring exact control over material consolidation—critical for processes where pressure must be tightly synchronized with temperature.
  • Active CW5200 Industrial Water Chiller: Unlike passive cooling, the included CW5200 water chiller actively circulates chilled water through the platens to protect hydraulic seals and structural components. This active thermal management extends maintenance intervals and ensures consistent performance even during prolonged high-temperature runs.
  • Dual Independent Heated Platens with Temperature Slope Control: Both upper and lower 300×300 mm platens are independently controlled, allowing symmetrical or differential heating. Programmable temperature ramp rates prevent thermal shock and ensure uniform heat distribution across the entire platen area, vital for large-area samples or materials with narrow processing windows.
  • Intuitive 7-Inch Color Touchscreen: The high-resolution touchscreen provides a clear, intuitive interface for setting and monitoring all parameters. Real-time trending of pressure and temperature curves enables operators to track process dynamics at a glance, while internal recipe storage simplifies repeat runs and minimizes setup errors.
  • Robust 5 kW Heating System: With 5 kW of total heating power, the press achieves rapid temperature ramp rates, reducing overall cycle time. High-wattage elements are engineered for durability at extreme temperatures, delivering consistent heating performance over thousands of cycles.
  • Compact Footprint with Heavy-Duty Design: Despite its 320 kg net weight and rugged construction, the press body has a compact footprint of 400×490×580 mm, fitting into tight lab spaces. The massive frame dampens vibration and maintains platen alignment under full load, ensuring accurate pressing results.
  • Safety-Focused Engineering: Safety interlocks prevent operation if the water chiller is inactive or if temperatures exceed set limits. Emergency stop functions and robust mechanical guarding protect operators during high-risk pressing cycles, while over-temperature protection adds an extra layer of security.

Applications

Application Description Key Benefit
Advanced Ceramics Sintering Utilizes temperatures up to 500°C to densify ceramic powders such as alumina, zirconia, and silicon carbide into high-density, near-net-shape components. Programmable pressure profiles help eliminate porosity and improve mechanical properties. Achieves high-density ceramics without separate furnace steps, saving time and energy.
Battery Material R&D Ideal for pressing solid-state electrolyte pellets, electrode films, and coin cell components under controlled temperature and pressure. Dual independent platens ensure uniform thickness and density, critical for reproducible battery performance. Enables precise control over electrode microstructure for consistent electrochemical results.
Polymer Film Production Processes high-temperature thermoplastics, polyimide films, and PTFE sheets. Independent temperature control prevents film sticking and ensures consistent gauge across the entire 300×300 mm area. Produces high-quality films for electronics, aerospace, and biomedical applications with minimal thickness variation.
Powder Metallurgy Compaction Compacts metal powders (e.g., iron, titanium, aluminum) into green bodies, then sinters them at elevated temperatures under controlled pressure to achieve high strength and density in a single process. Reduces processing steps and improves material homogeneity compared to separate compaction and sintering.
Composite Material Lamination Fabricates multi-layer composites, including carbon fiber reinforced polymers and metal matrix composites, using precise heat and pressure cycles to achieve void-free bonding and optimal fiber wet-out. Enhances interlayer adhesion and mechanical properties through tightly controlled process parameters.
High-Temperature Adhesive Bonding Bonds components using specialty adhesives that require curing at temperatures up to 500°C. Programmable ramp and hold features ensure complete cross-linking without thermal damage to sensitive substrates. Delivers maximum bond strength and reliability for aerospace, automotive, and electronics assembly.
Mold Testing and Validation Evaluates the performance of molds and tooling under realistic high-temperature and high-pressure conditions. Real-time curve tracking helps identify design weaknesses before full-scale production. Saves costs by detecting potential mold failures early in the development cycle.
Academic and Government Research Supports fundamental studies in materials science, geology, and engineering by providing a versatile platform for exploring novel processing windows. Recipe storage and intuitive UI facilitate reproducible experimentation. Empowers researchers to push the boundaries of material behavior with confidence.

Technical Specifications

Parameter Specification
Model XP70
Pressure Range 0 – 40 Tons (hydraulic, programmable pressure & hold)
Platen Size 300 × 300 mm (dual heated)
Maximum Platen Distance 50 mm (please confirm mold thickness before purchase)
Maximum Temperature 500°C
Temperature Control Dual-plate independent programmable ramp & soak control
Heating Power 5000 W (5 kW)
Cooling System CW5200 Industrial Water Chiller (included)
User Interface 7-inch color touchscreen, curve display & recipe storage
Overall Dimensions (Press Body) 400 × 490 × 580 mm (W × D × H, excluding chiller)
Net Weight (Press Body) Approx. 320 kg (without chiller)
Power Requirement Single-phase AC 220V, 50Hz, 32A dedicated circuit advised
Included Items CW5200 chiller, tool kit, manual
Shipping & Handling (CIF Dubai) Machine and chiller delivered to Dubai port/airport; buyer responsible for customs, duties, and inland transport
Pre-installation Notes Requires 32A dedicated circuit, distilled/deionized water (6–8 L) for chiller, forklift or hydraulic lift for unloading (crated weight ~400 kg)

Why Choose This Product

  • Proven Long-Term Reliability: Constructed with industrial-grade hydraulic components and high-temperature alloys, this press is built for years of continuous operation. The active water chiller is an integrated safety feature that dramatically reduces thermal stress on seals and bearings—a common failure point in competing presses.
  • Precision Engineering: Tight temperature uniformity (±2°C across the platen) and repeatable pressure control (±0.1 ton) ensure every sample is processed with identical parameters. This precision is critical for research where reproducibility determines the validity of results.
  • Enhanced Safety Features: The press incorporates multiple safety layers, including a chiller flow interlock that prevents heating without active cooling, over-temperature alarms, and physical guards. These features protect both the operator and the machine, even during unattended operation.
  • Superior Build Quality: The frame is fabricated from high-strength steel, CNC-machined and stress-relieved to maintain platen parallelism under full load. Premium insulation and heat shielding ensure energy efficiency and operator safety, while the compact design fits easily into busy labs.
  • Comprehensive Support: KINTEK provides thorough pre-shipment testing, a detailed installation checklist, and remote support for commissioning. Our service network ensures minimal downtime and quick access to spare parts when needed.

Contact us today to learn how this ultra-high temperature press can be customized for your specific research or production needs, and request a detailed quotation.

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Product Datasheet

Ultra-High Temperature Automatic Hot Press with 40 Ton Force and 300x300mm Platens

Category Catalog

Laboratory Heated Press


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