Automatic Heated Hydraulic Press with 300x300 mm Platens and 90-Ton Closed-Loop Pressure Control

Product Overview

Designed for the most demanding polymer and composite research, this automatic heated hydraulic press delivers precise force and temperature control in a compact, laboratory‑friendly footprint. Its 120‑Ton rated steel frame provides an oversized safety margin, while the standard 90‑Ton closed‑loop hydraulic system ensures steady pressure throughout the pressing cycle.

Researchers working with carbon fiber prepregs, thermoset resins, and rubber compounds rely on this press for its ability to maintain ±0.2% force accuracy via an integrated high‑resolution sensor and dynamic pressure compensation. The programmable dual‑zone heating system extends from ambient to 200°C, supporting complex cure profiles with uniform platen temperature distribution.

Built for 24/7 reliability, the system incorporates water‑cooled platens for rapid cycling, CE‑certified safety interlocks, and an intuitive touchscreen that allows operators to set up recipes and monitor real‑time data with confidence.

Key Features

• Heavy-Duty 120‑Ton Rated Frame: The steel frame is engineered to withstand maximum loads without deflection, preserving platen parallelism and ensuring uniform pressure distribution across the entire work surface. This robust construction guarantees stable performance even under full 90‑Ton working force, making it ideal for demanding repetitive use.
• Closed‑Loop PID Pressure Dwell: A precision sensor with 0.2% F.S. accuracy continuously monitors force and automatically compensates for material relaxation during dwell. The intelligent hydraulic algorithm adjusts pressure in real time, eliminating pressure drop and guaranteeing consistent part quality with every cycle.
• Programmable Dual‑Zone Heating: Independent PID control for each 300×300 mm platen allows precise temperature ramping up to 200°C. Users can create multi‑step heat profiles with adjustable ramp rates, enabling accurate simulation of complex curing and molding processes.
• Integrated Water Cooling System: Built‑in cooling channels in the platens enable rapid and controlled temperature cycling, reducing overall cycle times and protecting heat‑sensitive materials. This feature is essential when processing thermoplastics or running back‑to‑back experiments.
• 7‑Inch Touchscreen Controller: The intuitive full‑color LCD interface provides real‑time monitoring of pressure and temperature curves, recipe storage for up to 20 programs, and easy access to programmable timers and alarms. Operators can monitor every parameter at a glance, enhancing work‑flow efficiency.
• Space‑Saving Integrated Design: With compact dimensions of 650×550×650 mm and a neat, enclosed layout that hides all hydraulic lines, this press fits effortlessly into crowded laboratories. Its small footprint also simplifies integration into glovebox systems for moisture‑ or oxygen‑sensitive work.
• Precision‑Ground Platens: The 300×300 mm heated plates are machined from premium stainless/tool steel to exacting flatness and coated for corrosion resistance. This ensures effortless sample release, uniform heat transfer, and long‑term durability under repeated cycling.
• CE‑Certified Safety: Comprehensive physical guards, over‑temperature protection, and over‑pressure alarms meet rigorous EU safety standards. The press is designed to protect operators during fully automated cycles, giving peace of mind in shared facility environments.
• Programmable Automated Cycles: The press allows complete sequencing of approach, dwell, and release steps. Once programmed, it can operate unattended, freeing technicians for other tasks and delivering consistent, repeatable results without operator intervention.
• Robust Steel Construction: Weighing 350 kg, the heavy steel assembly eliminates the need for floor bolting or special foundations. The mass dampens vibrations, contributing to the exceptionally stable pressure control that distinguishes this press from lighter alternatives.

Applications

Technical Specifications

Why Choose This Product

• Proven Structural Integrity: The 120‑Ton rated frame is overbuilt for its 90‑Ton working range, minimizing deflection and maintaining platen parallelism over years of heavy use—a key factor for consistent sample quality and low maintenance.
• Precision Pressure Control: The proprietary closed‑loop compensation algorithm reacts in milliseconds, ensuring that set pressure is held constant even as the material flows and shrinks. This eliminates the guesswork and rework often associated with manual or basic presses.
• CE‑Certified Safety: Full compliance with European safety directives means the press has passed rigorous evaluations for mechanical and electrical hazards, giving you confidence in deploying it in shared laboratory environments.
• Compact, Service‑Ready Design: Unlike larger industrial presses, this unit fits into standard lab spaces and requires no special foundation. Its integrated design simplifies installation and maintenance, while the water cooling system allows extended runs without overheating.
• Responsive Engineering Support: KINTEK provides direct access to application specialists who can assist with custom tooling, process optimization, and troubleshooting, ensuring you get maximum value from your investment.

Contact us today to request a quote or discuss how this automatic heated hydraulic press can be tailored to your specific application needs.

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